OCR |
| The University of Sydney Copyright in relation to this thesis" Under the Copyright Act 1968 (several provisions of which are referred to below), this thesis must be used only under the normal conditions of scholarly fair dealing for the purposes of research, criticism or review In particular no results or con- clusions should be[...]t, nor should it be copied or closely paraphrased in whole or in part without the writ- ten consent of the author. Proper written acknowledgement should[...]e obtained from this thesis. Under Section 35(2) of the Copyright Act 1968 the ‘author of a literary, dramatic, musical or artistic work is the owner of any copyright subsisting in the work’. By virtue of Section 32(1) copyright 'subsists in an original literary, dramatic, musical or artistic work that is unpublished’ and of which the author was an Australian citizen, an Australian protected person or a person resident in Australia. The Act, by Section 36(1) provides: ’Subject to this Act, the copyright in a literary, dramatic, musical or artistic work is in— fringed by a person who, not being the owner of the copyright and without the licence of the owner of the copyright, does in Australia, or authorises the doing in Australia of, any act comprised in the copyright’. Section 31(1)(a)(i) provides t[...]es the exclu- sive right to ‘reproduce the work in a material form’. Thus, copyright is infringed by a person who, not being the owner of the copyright and without the licence of the owner of the copy- right, reproduces or authorises the reproduction of a work, or of more than a reasonable part of the work, in a material form, unless the reproduction is a ‘fair dealing’ with the work ’for the purpose of research or study’ as further defined in Sections 40 and 41 of the Act. Keith Jennings Registrar "Thesi[...] |
| BUILDING MATERIALS AS CRITERIA FOR DATING IN SYDNEY AND ENVIRONS FROM 1788: A DOCUMENTARY SURVEY AND ASSESSMENT OF DATING POTENTIAL ROBERT VICTOR JOHANNES VARMAN mmwcmwn» $\dw\2«Mo&efia\m A thesis submitted in fulfilment of the requirements for the degree of Doctor of Philosophy Department of Historical Archaeology University of Sydney July 1986 |
| [...]owledgements Synopsis . . . Abbreviations . List of Illustrations . Introduction . . Chapter One : B[...]d Brick Sizes and Factors Restricting Size TABLE OF CONTENTS The London and British Brick Laws S[...]Mechanization . Notes . Chapter Two : Gazetteer of Sydney Brickmakers 1788-ca.1956 Notes . . Chapt[...]il Rods Hand Wrought, or Forged, Process Period of Decline Machine Made Nails The Machine Cut[...] |
| [...]. Cast Nails . . . . .Nails and Nail Production in an Australian Context 1788—1802 . . . . . 1803-1810 . . . . 1811— 1851 . . . Ewbank’s Patent (in Australia) . . Wire Nails . . . Local Production of Wire Nails . . . Nail Forms and Functions . . . Glossary of Nail Types and Terminology Notes . . . Chapter F[...]inations . . . 5. Chronological position Summary of Major Categories Bricks . . . . . . . Nai[...] |
| [...]encouragement and enthusiasm since the beginning of my University career: to Professor Ian Jack who had been of inestimable assistance when I first embarked on t[...]sound advice whilst my post-graduate studies were in their infancy.I would like to thank those colleagues and ex—students who showed a kindly interest in my work. I would also like to thank my many dear[...]eir encouragement and tolerance, especially those of "Allen Street", Norfolk Island and its Restoratio[...]uld like to record my appreciation for the honour of having received several University of Sydney Postgraduate Scholarships and a Com[...] |
| SYNOPSIS This thesis explores the potential of building materials as criteria for dating buildin[...]chaeological sites. It is believed that the study of past human behaviour can not be reconstructed or[...]tools are available whereby past remains are set in a firm chronological framework and, if possible, whereby the function and status of these remains can be identified. The method adopted in this thesis is predominantly documentary, i.e. it is based on the study of manuscripts, printed material and illustrations,[...]ary sources are the essential basis for any study of European cultural remains in Australia. Ideally this approach would be combined with the study of changes in form and material of the building materials themselves. Such a study, however, would require detailed analysis of physical material from as many accurately-dated s[...]period 1788 to the present, another major thesis in itself. Even now few Australian sites have been e[...]hin them and none have been adequately published. In these circumstances the decision to begin by a thorough examination of relevant documentary sources itself, no small und[...]evaluates the principal constructional categories of building materials as to their dating potential in archaeological contexts. It was originally intended to present the research and evaluation of each category of building material in as much detail as the studies of bricks and nails here presented. It early became evident that this was impractical in terms of length. Two categories were thus selected for treatment in full and brief summaries are included for the remaining principal categories. In terms of geographic application this work has wider releva[...]environs is to emphasize that no formulated sets of rules dating a structure on the basis of its building materials can be universally applied[...]t to variation arising from particular conditions in time and space. R.V.J. Varman July 1986 |
| [...]ractors’ News Building and Engineering Journal of Australia and New Zealand Clay Products Journal of Australia Historical Records of Australia Historical Records of New South Wales Mitchell Library New Sou[...] |
| [...]1. 12. 13. 14. 15.16. 17. 18. 19. 20. LIST OF ILLUSTRATIONS Typical brickyard ca.1870 (Holterman Photographic Collection, ML, A4999). Scotch kiln in a 'bush' brickworks ca.1870. This was probably similar to the scene at the brickfields in Sydney of the 1790s (Holterman Photographic Collection, ML,[...]Foundry" (Bourry, fig.181). Pug boy taking "pug" of clay to moulder's bench (Tomlinson, fig.235). Covered moulder's bench, moulded bricks being stacked in hack barrow (Tomlinson, fig.236). Traditional wo[...]74, fig.1339). Wooden brick mould showing details of construction (Bourry, fig-.77). Wooden mould and[...]from brick mould. Brick terminology. Hack barrow of 26 bricks, each one on a pallet to avoid excessive handling of the soft brick (Tomlinson, fig.238). "Green" bricks being stacked in a hack. The bricks are slid off their pallet onto[...]ne below. See Illustration 2 (Lionel Lindsay, Art in Australia, September 1925). Abandoned scotch kiln, Mudgee, with fired bricks still stacked in kiln (RVJV, Mudgee, 1977 II). Elevation of clamp (Winser, fig.6). |
| [...]40. 41. 42. 43. 44. 45A—4SB. 46. vi One of many variations of a clamp (Bourry, fig.210). Variations of the English clamp as experimented with in India since the 18205 (Spons', 1874, figs 1342—[...]uth Wales (early 18405), came from the same batch of bricks the smaller one was overburned (RVJV, 1983). A selection of some of the more unusual frogs of Sydney and New South Wales (Warwick Gemmell Colle[...]arwick Gemmell Collection). 18205—18405 County of Cumberland bricks. The first and the third bricks of 33 are of a later period (Warwick Gemmell Collection). Tal[...]eat Exhibition Report [1851], vol.1, p.360). One of the early H. Clayton's Extrusion Machines[...] |
| [...]s 480—483). Ainslie's continuous machine, "one of the earliest" used for pipe making (Spons' 1881, fig.487). Ainslie's pipe making machine (D. Low, Elements of Practical Agriculture, 5th ed., 1847, p.263). (T[...]5 Patent (Ure, 1853, figs 203—206). Mr Roberts of Falmouth. This invention had little consequence b[...]0, figs 281 and 282). Patent Brickmaking Machine of Messrs Bradley and Craven received a Silver Medal in 1856 and appeared in H. Chamberlain' Catalogue of 1859, p.20. This machine was the first known to b[...]0). Dry clay machine still using the round table of the 1856 machine (Clark, 1862, fig.240). A later version of the above machine taken from an undated Bradley a[...]o.1 and No.2 machines were exported to many parts of Australia. (See No.66). Bradley and Crave[...] |
| [...], 1862, plate XXV). (Right) a simplified version in a housing (Spons‘ 1874, fig.1312). Platt's dry[...]dry press (Clark, 1862, plate XXV) (Right) plan of platt's dry press Machine (Spons', 1874, fig.1313[...]otch kiln ("The Kiln" Lionel Lindsay etching, Art in Australia, September 1925). |
| ix 98. Section of a three flue scotch kiln with elaborate roofing ([...]ular kiln (Knight, fig.9.03). 101. Original shape of the Hoffman Kiln (Australian National Clay, Nov.1[...]t the detailed illustrations showing the changes in the Hoffman Kiln as existed in Sydney during the 18805 and 18903 were not ready for the printing of this work. 102. G. Andina's proposed Sydney Work[...]A typical mid 19205 Brick Works (M.W. White, Art in Australia, March 1925). 104. Die for plinth bric[...]e "Stupid" was well known among Sydney brickyards of the 18805—19205 (Bourry, fig.67). 111. George[...]bricks from various places. Note Bradford/Balmain in 113 (prob.18605). Note the Red Cross brick in 114 (Warwick Gemmell Collection). 116. Rees' Book 3, Plate V of Iron Manufacture. 117. A Belgian workshop using[...]ds (Génart and Beatse, Les Industries a Domicile in Belgique, Belgique, 1900). 118. Bealer, A.W. The Art of Blacksmithing, New York, 1976, p.207. 119. The fe[...]Tomlinson, fig.1490). 121. Another representation of Spencer's forge (Lardner, 1831, p.193). 122—123[...]orm nails with the grain running along the length of the nails (for extra strength). |
| [...]s almost never give any idea as to the appearance of the end product (Knight, p.1509).Messrs Wilmore[...]e trade mark from late 18605. US machine wrought of the mid to late nineteenth century, Wire and Wire[...]ail, had superseded the patent wrought by ca.1870 in Australia (Axon, 1875, p26). Parts of a rose headed wire nail. Wire nail process of manufacture (R. Glader et al., "Nail Manufacture"[...]cture and Uses, London, 1891. Wire nail machines in a Lysaght Brothers workshop. (Lysaght Bros and Co. ltd., 50 Years of Progress, 1885-1935, p.22). Common types of handforged nails made from nail rod iron. Rose he[...], p.182). (Bevan, p.34). Common wire nail types of the 18605 to early 19005. Dates (approxima[...] |
| xi 150. Cover of Royal Engineers' Recommended Nail List. 1[...] |
| xii lNTRODUC'l‘ION “ The dating of undocumented sites in archaeology has traditionally rested on a detailed understanding of such artefacts as tools, ceramics, metals etc. Ve[...]materials been employed to such ends; except (as in Britain) as applied to very broad time spans such[...]h Royal patents were applied for. With the advent of the Industrial Revolution records were being compiled by many secular sources, the scope of which has expanded unabated to the present time. In stark contrast to any period from prehistoric to late mediaeval times, the study of historical archaeology of post—mediaeval times has access to a wide range of written, printed and illustrated data. This data,[...]ed and analysed, can only be ignored at the peril of understanding, and of developing of general and specific principles of past human behaviour. A documentary approach has been taken in this work because such a background, catering specifically for colonial archaeology in Australia, is totally lacking. Without such a foundation the analysis of fieldwork components can barely be considered sound. The question dealt with in this thesis is, when pared down to the essentials[...]is approach embodies the final word on the dating of individual objects but rather offers a broad scope of possibilities which existed during the period under study. The limitation of area, incorporated into the title of this thesis, is intended as a caution, acknowledging the mutation-like effects in the transference of skills from one area to another.~ An encyclopaedic opus does not constitute a thesis. In order to keep this work to a manageable size, it was decided to select two of the most promising building material categories, despite the fact that all of the major groups of building materials had been researched. As[...] |
| xiii to present brief summaries in order to illustrate the conditions and defences of the thesis. The basic tool of archaeology is to be able to date objects of all kinds; the greater the number of datable objects, the greater will be the facility to establish the chronologies of above and below surface features. Objects must al[...]e formulated about the nature, function or status of a site. For example, it is useful to know that a[...]ing on corroborative evidence). Hence, a glossary of nail forms and functions is included as an example of what could be achieved if glossaries were compile[...]s are stamped with names or initials, a gazetteer of Sydney brickmakers is also included, again as an example of what could be achieved in other categories (tiles, functional terracotta an[...]efore the 18405 and are not common until the turn of the present century. Many mass produced objects w[...]ological dating systems are generally constructed in the absence of available documentation; if this technique could be integrated with the thorough documentation of a particular object, a perfect chronological morphology could be theoretically possible. With the use of any system of dating there are many conditions before assertion[...]when establishing a chronology based on the flow of technological development originating from Great[...]logy is the key which supplies a large proportion of raw materials depending on transportation (stone, clay, lime etc.). A combination of the above determines other raw materials,[...] |
| xiv to allow for the free access of air and light, (though other factors may also be[...]. 2. Skilled Tradesmen The more skilled a group of specialists, the better the chance of a sophisticated and enduring artifical environment. A very traditional, or stubborn, group of craftsmen might actually delay the exploitation of natural resources and site—specific conditions as much as a group of inexperienced labourers working things out by tri[...]nsport This aspect is often ignored but the lack of transportation can often delay the establishing of a new technology or the distribution of its products. Cartage was very expensive at any t[...]When machinery for brick production became common in Sydney, for instance, it was decades before country areas were able to follow suit, especially west of the Blue Mountains. This latter example is clearl[...]the expected returns from a stamper battery, used in connection with goldmining, compared to that of a brickmaking plant, made such machinery a good p[...]ame redundant when rail freight reduced the price of transporting bricks to country areas where large[...]was poor and very expensive, only a large amount of capital could overcome the problem of transport. The owners of such buildings as Abercrombie House at Bathurst c[...]aterials as Welsh roofing slates despite the cost of transportation, whereas even the moderatel[...] |
| [...]d window glass production were severely curtailed in Britain during the years of the window and brick taxes. The Sydney Building Act of the late 1830s restricted or forbad the use' of several building materials and encouraged the use of others. In later years local government measures restricted the use of particular building materials to particular areas. A recent case of direct Government control banned the use of asbestos.6. Fashion in Design and Materials This factor, because it is[...]l developents continually over time. The adoption of technological advances often relied on capital, transport and population figures. But designs in fashion were more easily adopted as they relied only on the skill of the craftsman. 7. Chance This covers all the ab[...]ew applied themselves to their skills and a flood of imported materials and prefabrications entered the scene; the adoption of using bark slabs from the Aborigines to co[...] |
| [...]I xvi The following charts the likely progress of traditional building technology, originally from[...]tion I Continual reinforcement from UK bringing in the latest improvements which are selected accord[...]l improvements are applied to suit local variants of broader, mainly English movements I Aust[...] |
| [...], it should be acknowledged that a dilemma exists in the dating of historical period objects. Although the written,[...]tial information on individual objects, this form of data can never replace what is actually found on a particular site. Standard processes may be described in detail but even with the most stringent evaluation and vetting of source material; for example various accounts of British methods applied to Australian colonial co[...]iod under study, are the exhaustive investigation of documentary sources from which identifications of function may be made, dates of factory produced objects be established and tenta[...]d opposite the text for convenience and to assist in the clarification of the text. The footnotes have been placed at the end of each chapter because of their large number. The "imperial" system of weights and measures has been retained as found in the various publications; to transpose these into[...]nd would suggest an absolutism (by the expression of fractions) which in many cases was never intended. |
| [...]ricks, common building bricks were not an article of importation unless brought incidentally as ballast. Brickmaking, in Sydney and its environs, remained a purely manual[...]the 18805. The real change to modernization began in the late 18705 and was fairly complete by the late 18805. The introduction of full mechanization was greatly facilitated by the contemporary financial boom, the collapse of which did not reverse the process of mechanization. Instead it was augmented by the re[...]Federation, style which required a great variety of good external, or facing, bricks as well as speci[...]It is important to understand the various modes of manual brickmaking and burning, as improvements made in Britain, were exported in the form of emigrating brickmakers, farmers etc., and in the form of articles in cyclopaedias and periodicals. Equipment such as m[...]were the most recent machinery. The greater bulk of the machinery imported came from England, though a few were brought in from the USA, and Germany. Several engineering firms in Sydney and Melbourne constructed brickmaking mach[...]heir own improvements but the impetus was English in origin. The boom virtually wiped out the old technology in Sydney, except for outlying areas where transport[...]press bricks and re-pressed bricks. Each category of bricks may be readily identified except that re-p[...]ting however, more must be known about the moulds in the last three mentioned processes. No det[...] |
| but it is known that the moulds were of a limited life span and were required to be replaced at regular intervals. What is required is the study of machine bricks from closely dated structures and the construction of a morphology.Fire bricks and some special forms of bricks were imported regularly into Australia, t[...]would have diminished their numbers. This study of bricks has been divided under two main headings.[...]stralian. The division symbolizes the two aspects of the Australian scene. First the transplanting of technology from the Home Country, whether England[...]as time progressed, and secondly the development of technology once it was established in the Colony. The details given are felt necesary[...]lysis. British and Foreign The Manual Processes of Brick Manufacturing The manual process1 of brickmaking remained largely unchanged from late[...]imes to well into the twentieth century. A writer of the late 18505 wrote, "the history of bricks may be summed up in a few words — as our immediate and despised for[...]t requisite for making bricks was to find an area of suitable brick clay as close to a source of water and the site of a building as possible. Wilson was of the opinion that there were few positions where b[...]tenacious and had a loamy character.4 The bricks of strong earths tended to warp, shrink and c[...] |
| [...]2. 3K‘CK CLAN“ .Z + WAEQL Scotch kiln in a ‘bush' brickworks ca.1870. This was probably similar to the scene at the brickfields in Sydney of the 17905 (Holterman Photographic Collecti[...] |
| [...]y was allowed to weather during the winter months in Australia, in Britain it was the custom and for London, it was[...]law required the earth to be dug between the lst of November and February and was required to be turned at least once and made into bricks before the lst of March.6 Later amendments allowed the brick clay t[...]during autumn and early winter, before the onset of the winter frosts. It was believed that the swelling action of the frost and the action of air penetrated the clay and divided the particles[...]scoop, called a "graft" was used to dig the seam of clay.10 In Australia, ordinary picks and shovels were mainly used. The clay was arranged in heaps, generally between 8 and 12 feet high11 or in long heaps arranged in "spits" 16 feet long and four feet wide and dug a[...]ch was enough for about 1000 bricks per foot high of clay.12 It was recommended that the clay should be turned and worked repeatedly with a spade.13 In the case where the heap became too wet, it was op[...]where any deficiencies were added to the mix, and in the London area the breeze was added which would form part of the fuel for burning.16 The clay was then tempered by treading, either by oxen or by human feet.17 The use of human feet was common in England up to the 18505 and was also practised in early Sydney.18 It was also common in Europe and France persisted for a long time because of the cheap labour and it was considered more efficacious for the removal of unwanted material such as stones.19 Additives such as breeze or coke dust were sprinkled to the extent of a few inches (depending on the proportions required) over the clay and thoroughly worked into the clay.20 In the more sophisticated yards, especially from the[...]conical tub, secured by hoop iron, about six feet in diameter and in height. The clay was fed in at the top and the clay was worked up and down (s[...]clay was reduced to a smooth paste by the action of revolving rakes with iron teeth like a harrow.21 Other mills had revolving blades and in both cases, stones and unwanted material w[...] |
| mill23 and the technique was later adopted in many other brickyards. The pug or horse mills wer[...]ding a circular path activating the central shaft of the barrel-like contrivance.24 For such a simple[...]ree broad prongs and a blade across the lower end of the prongs, known as a "turning iron", or "mule".[...].27 The clay was now ready for the moulder.Much of the labour in brickmaking was performed in the open air. Sheds with only a roof were used by moulders to protect them from the effects of the rain and the sun. In the shed were located the moulding table, usually[...]erhaps some wire. At the ready were also a number of brick, or 'hack',barrows.31 When the moulder was ready, the "pug boy" cut pieces from the heap ofof the moulder.32 In some yards the clay was wheel barrowed to the bench,33 in such a yard sufficient clay for 30-60 bricks was[...]time.34 The moulding box was most commonly made of a hardwood, (oak, mahogany etc.), but by the 1840[...]ore out too quickly and lining prolonged the life of the mould, and allowed the brick to slip o[...] |
| 5. 6. "1:35. "5-.be Pug boy taking "pug" of clay to moulder’s bench (Tomlinson, fig.235). Covered moulder's bench, moulded bricks being stacked in hack barrow (Tomlinson, fig.236). |
| [...]es only the edges were lined with iron.39 The use of mould liners was common by the 18705 and 18805. A[...]r "bush work"), that moulds should be constructed of good seasoned wood and plated with iron around th[...]ss moulds were sometimes used.40 Although the use of metal did prolong the life of the wooden mould, the sand used in the mould quickly were away the metal sheeting wh[...]moulds, including a stock board with a kick—up in the centre, were illustrated in advertisements by 1870,42 otherwise they were rarely mentioned except in the various cyclopaedias. The advantage of a metal lined mould was that it produced bricks a[...]came exhausted (some claim to have detected signs of cracking and worn wood).43 Hand moulded bricks of the late nineteenth century often have sharper arrises and a smoother surface, but these could be the result of other factors, such as slop I moulding.The size of the mould was calculated to allow for shrinkage d[...]ious authorities on how to achieve the ideal size of brick differed from source to source, reflecting[...]911: x 4% x 32} inches to achieve a "proper size" of brick of 9 x 4% x 3 inches.45 Wilson confirmed this shrink[...]an inch longer and wider and deeper by a quarter of an inch46 but did not specify the size of resultant brick. An authority, who published advice to prospective immigrants in 1854 recommended that moulds should measure 10 x[...]h larger than the desired brick;48 another put it in terms of a percentage, between eight and ten per cent.49 After the mould was cleaned and sanded and the surface of the moulding table sprinkled with sand, the mould[...]im and pushing it away, working it with the palms of his hands: the "clot" of clay was roughly formed into the shape of a brick.51 The clot was then drawn forcibly into the prepared mould and the clay was well pressed in so as |
| [...].1339). 8. Wooden brick mould showing details of construction (Bourry, fig.77). 9. Wood[...] |
| [...]used to scrape off the excess clay along the top of the mould. This action invariably left longitudinal scrape marks along the top of the brick, (opposite the side of the frog). From the early 18405 the strike was sometimes like a large thick knife, called a "plane".53 In other brickyards a wire stretched between the ends of a bent stick was pulled across the surface. If th[...]rced onto a flat wooden pallet by a skilful twist of the wrist. The pallet was the width of the brick, five eights of an inch thick and three quarters of an inch longer than the mould,55 though another s[...]es for the latter measurement,56 the extra length of the board was for the handling without damaging t[...]or "hack boy", wheeled the barrow to the vicinity of the "hacks". The barrow was often run on planks t[...]quoted 20 bricks),58 each one resting on a pallet in two rows of 13 bricks.59 Generally, three hack barrows were r[...]ground or hacks, and one going back and forth.60In order that the bricks would not warp during stacking in the hacks, the bricks were first dried on the ground and then hacked.61 In the case of very soft green bricks, these had to be taken fro[...]om place to place, mostly depending on the degree of quality desired and the manpower available. In a very good yard, a drying "floor", or drying ground, was prepared on a high and open piece of ground. The foundations of the hacks were prepared by creating earthen "beds" 50 yards or more in length running in a north—south direction to ensure equal distribution of sunshine to either sides of the hack. The beds were two feet wide and[...] |
| [...]d about four feet apart to allow for the wheeling of the barrows.63The bricks were arranged on the beds in low walled rows called hacks. Sometimes, as menti[...]rden a little on the drying floor before hacking. In other cases the bricks were laid out along the ha[...]od appears to have been to not place the next row of bricks on the hack until the previous row had suf[...]wide, leaving a small space between the two rows. In larger yards these were placed on the earthen beds, as described; in small or country yards they were placed on a flat, well drained, piece of ground. The favoured height for the hacks appears to have been eight tiers high. Accounts of the stacking methods vary considerably. Archaeological evidence found in Sydney and elsewhere in Australia suggests that the bricks were arranged[...](and were then presumably restacked when hardened in a scintled arrangement with wide spaces. The latter is supported by an Australian account of 188955 and some earlier English accounts.67 The 1[...]acing and skintling would allow for the free flow of air when the bricks were more stable. The drying[...]eing ready for firing.68 After the initial drying in the later nineteenth century, the bricks were sometimes raised in higher tiers of between 12 or 13, but this was probably due to th[...]ne moulded (less water and more dense).69 Whilst in the hacks, the bricks needed to be protected from[...]rom drying’out too quickly. The earliest method in England for protecting the hacks |
| 16. Hack barrow of 26 bricks, each one on a pallet to avoid excessive handling of the soft brick (Tomlinson, fig.238). |
| [...]rotect the hacks from excessive sun, light frames of a type of basket work made of intertwining twigs and straw were made. These "st[...]r into the hacks.71 For "violent rains", the tops of the hacks were recommended to be thatched using l[...]w laid transversely and weighed down with planks. In Australia it was the practice to cover them with straw, reeds or sheets of bark during the day and night, in later years tarpaulans made of old bags or canvas were used.72 Evidence suggests that the drying period in Australia was of much shorter duration.73 Permanent yards built long drying sheds and during the period of mechanization, the heat from the kilns were utilized to speed up the drying process.If a group of bricks can be found from the same batch, nearly all the phases of its manufacture may be found, if viewed collectiv[...]d puddling process, though some stones were found in the clay; evidence of gritty sand on the surface of the brick, a result of the sand stock process; a fixed position governme[...]a stock board fixed on a moulding table was used in conjunction with the mould; a range of fine and deep broad arrow marks to quite wide and deep marks, revealing a gradual build up of clay around a probably fine broad arrow fixed on[...], mostly fine but some large where tiny fragments of stone were dragged across the surface, lengthways along the face of the brick (always opposite to the broad arrow mark), the result of wooden strike used to scrape excess clay from the top of the mould; a slightly raised horizontal band along one side of the bricks, revealing a differential expulsion rate from the mould; a flattening of the broad arrow face of the brick, the result of flipping the brick from the mould onto the pallet; thumb or finger marks on the sides or faces of the brick, the result of handling whilst the brick was till soft; depressions on the sides of the bricks, the width of a brick, evidence of stacking in the hack whilst the brick was too soft; distinct[...]ss impressions on the long, or "stretcher", sides of some bricks, the result of initial stacking on the ground where perhaps hay/[...]covering or used to keep the bricks off the dirt of the ground; possum and cat footprints on the long, or stretecher, sides of the newly formed bricks, indicating that the bric[...]night; distinct pockmarks on the stretcher sides of bricks, evidence that rain had fallen on the unprotected hack; outlines of a reddish colour without depressions, |
| 17. "Green" bricks being stacked in a hack. The bricks are slid off their pall[...] |
| the width of a side of a brick, on stretcher sides, the result of slight over heating in the kiln (the outlines being formed by the protection of bricks stacked perpendicularly above and below); vitrification of a purple colour at the ends of bricks, known as "flare headers", the result of bricks being too close to one of the flues created through the method of stacking in the kiln; small "clinker" hard (vitrified) bricks, purple in colour, some times warped and showing evidence of having become fused with other bricks, the result of being too close to the source of heat in the kiln; large, soft salmon—yellow bricks, the result of being to far away from the source of the heat in the kiln.75Once the bricks had dried completely, the bricks were ready for firing. There were two methods of firing bricks, by kiln and by "clamp burning". K[...]ommon, bricks were simple constructions. The type of kiln used for simple brick burning, since the construction of the first kilns in Sydney, was a type known as the "Scotch", box, or[...]bricked up after the "green" bricks had been set in place inside the kiln and was demolished at the completion of the firing and cooling.77 There were three to fou[...]"fire holes", opposite to each other at each side of the kiln. The top of the kiln, which was not permanently closed was co[...]setting and the initial burning was taking place, in later years iron sheeting was used.78 The walls were made about three feet thick and made of old or rejected bricks, stone or a combination of both. The material was bonded in clay, as lime mortar would disintegrate in the heat.79 In some cases the kiln floor was sunk about four feet below ground level.80 The bricks were stacked in the kiln with considerable skill, this process wa[...]g the kiln". It must be admitted that the setting of the kiln varied from one brickmaker to another. O[...]d was as follows: the firing area was at the base of the kiln and to construct this area, rows of bricks were laid two or three bricks wide along the length of the kiln, intervals of two bricks were left vacant between the rows. The rows of bricks were built at least six or eight courses h[...]ight and dry brushwood for kindling; then a layer of larger brushwood cut into short lengths we[...] |
| [...]e one below. Illustration 2 (Lionel Lindsay, Art in Australia, September 1925). V (We‘lkllu[...] |
| 10 then finally logs of split strong burning timbers were placed on top.[...]filled up, the arching was commenced; each course of bricks was made to cantilever one and a half inches beyond the course below it to the extent of about five courses in height which coincided with the fire holes. The s[...]he arching were then filled with timber. The ends of the bricks were made to touch each other but .narrow spaces were left between the sides of the bricks which were always on their sides, this[...]el throughout the kiln. The bricks were organized in units of "three upon three" which was the rule of brickmakers; each course was reversed in direction for stability. The main setting occurred above the arching, (in more sophisticated kilns, this arching was a permanent feature) and the bricks arranged in the manner described until the top of the kiln. The top course was laid with bricks placed flat, each brick covering a part of three others, the process being known as "platting".81 The top of the kiln was temporarily covered in order to protect the green bricks from the rain a[...]heat. Spons' 1874 edition illustrates a kiln set in this manner.82 In some kilns a "deadman", or solid wall of brick, was built in the centre of the kiln to ensure that the heat rose in the kiln, rather than travel from one fire hole to another.83 The general size of the Scotch kiln in England seem to vary little. The consistency of some of the figures for kiln sizes ranging from the 18405[...]and 12 feet high, holding 20,000 bricks.84 Spons' of 1874 gives the same figures but it is obvious fro[...]borrowed heavily from the earlier account.85 Ure, in the 1853 edition, gave the average size as 13 x 1[...].87 A mid nineteenth century account, republished in 1880, offered 13 x11 x 2.83 Each account, however, maintained that the kiln would hold 20,000 bricks; a kiln of this capacity was considered to be an "ordinary kiln".89 The thickness of the kiln walls vary in the several accounts from "very thick"90 to one f[...]walls inclined inwards as they approached the top of the kiln, hence the walls were generally t[...] |
| [...]tch kiln, Mudgee, with fired bricks still stacked in kiln (RVJV, Mudgee, 1977 II). |
| 11 The usual fuel used in Scotch kilns was wood. Timber shavings, light brushwood etc., was used for kindling.93 In Australia timber was almost exclusively used in the Scotch kilns, even up to fairly recent times.94 The kindling in the arched flues were set alight after the door o[...]oles were also bricked up to prevent the entrance of air. This slow fire was kept up for about three d[...]ing the fire holes occasionally to allow some air in and to ad more fuel; these were then blocked up o[...]e bricks were sufficiently burned when the arches of the fire hole flue turned white and fire appeared ("gets up") at the top. A kiln holding 35 courses of bricks was expected to sink about nine inches. Up[...]n until the bricks could be removed.95 Variations in the burning process, as in all other aspects of this topic, were numerous.96 The door or doors w[...]great hardness and perhaps even vitrified; those in the middle were well burned; those at the top wer[...]ion.97 As the outside walls absorbed a great deal of the heat, bricks adjacent to them were often foun[...]as well. The under—burned bricks were generally of a salmon colour and were large and relatively soft; well burned bricks were generally of a deep red colour; and over-burned bricks were small, very hard, and of a deep purple colour, often partially glazed or vitrified.98 The Scotch kilns had a high degree of waste bricks due to the poor equal heat distribution. An efficient early twentieth century Scotch kiln in England was reported to have had an 84 per[...] |
| 20. Elevation of clamp (Winser, fig.6). an i 1 LJ‘ 47mm». 21. One of many variations of a clamp (Bonn-y, fig.210). |
| [...]burned bricks, or "dough boys" were often refired in the next burning101 or were used for such purpose[...]ing).102Clamp-burning was an alternative method of firing bricks with the advantage that a permanent[...]Clamp-burning was not considered a primitive form of firing bricks, as it remained the common practice in the London area until at least the 18705103 and was still used in the traditional brickyards there and the south of England into the 153305.104 The method used in these areas, however, involved mixing the fuel, "breeze", with the clay of the brick to burn them.105 If this method was ever used with clamps in Sydney, it did not occur until after about 1850.106 In England, during Tudor times, most of the bricks produced were of the clamp-burned variety. The clamp was set up an[...]nally to fire the bricks.107 This method survived in British country areas and the British colonies we[...]108 It was also the chief clamp method to be used in New South Wales.109 In later years, especially in the south of England, breeze, or ash, was mixed in with the clay, constituting the bulk of the fuel to burn the bricks. Layers of breeze were added between the bricks and flues we[...]method was calculated to waste about 60 per cent of the heatuo One burning of a clamp could take from two to six weeks, the lon[...]g as it was not overheated).111 The construction of a clamp varied greatly in detail but were similar in principle. A foundation of a layer or two of previously burned bricks was established to prote[...]or flues, also called "liveholes", were arranged in this foundation which ran the length and breadth of the clamp. The flues contained fuel and the green[...]nished to three bricks thick at the top. A number of walls, or "necks", of three bricks thick were built to either side, each neck diminished in height the further they were placed from the cent[...]mped that openings were left for feeding the fire in every direction. The interior bricks were "scintled", or spaced, to allow for the ciruclation of heat; those on the outer side of the clamp were "close bolted", or laid as[...] |
| [...]Burnt wnvl: cml nL [”100”va Burnt “in. Wood at. Julnyom', X‘lnu of Chulnlls.[...]mps a bricks flnL Ground Plan similar (0 (In! of Fig. 1343, 22 P'LAN GRO[...] |
| [...]bricks and mud were applied to the sides and top of the clamp to protect it from the weather and prevent loss of heat. The flue openings were fired in succession, timber fuel clamps needed to be refueled.113 As an indication of fuel consumption, to fire 100,000 bricks of the thicknes of three inches, it required 146 cwt of wood or 512 cwt of coal.114The temperature throughout the clamp wa[...]ve—holes were overburned and often ran together in masses, called "burrs". Those in the centre of the clamp were sometimes partly vitrified and sma[...]or second rate housing.115 Great skill was needed in order to proportion the amount of fuel to the size of the clamp, a slip in judgement sometimes rendered the whole clamp underburned or overburned.118 In Sydney, the very first bricks, (produced either by Samuel Wheeler or John King) must have been fired in clamps. The rejects of the first burnings were probably used in building the first brick kiln. Structures built of clamp—burned bricks may be recognized by the variety of colours of the bricks and the variety of brick sizes, the largest are usually soft and ver[...]ark vitrified bricks were used to create patterns in walls. Recorded Brick Sizes and Factors Restricting Size It is thought necessary to review some of the main trends surrounding the brick trade in Britain because British methods and traditions we[...]ettlers and new information arrived. Some aspects of brickmaking have already been reviewed but the pr[...]s and duties are often mentioned when the subject of brickmaking is dealt with.117 The relevance of the brick laws and duties have but one indirect application to the Colonies at best, as the Laws in London and Britain did not extend to Ireland or the British colonies. Bricks made in Britain which were intended for export wer[...] |
| [...]oofing tiles (1477, 1567/1568, 1571 and 1625).119 In 1725 a petition was presented to the House of Commons by the "Masters, Wardens, and the Society, or Company, of Freeman of the Art and Mystery of Tilers and Brick Layers, London". They were concerned about the poor quality and "uncertain dimensions" of stock and place bricks which of "late Years" were burned in clamps instead of kilns, which prejudiced the safety of buildings.120An enquiry was ordered by the Hous[...]on the 21st March 1725. The Report to the House of Commons revealed that the opinions, even of the experts varied. The Committee decided that the best size for bricks was 9 x 41': x 2—3/4 inches. One of the Committee reported that bricks made generally[...]that several were found to measure below 8 inches in length. The faction promoting the 8% x4 or 4% x21[...]cks should be dug and turned over between the 1st of November and February, and that moulding should begin early in March. They wished to restrict the amount of "Spanish", or ash, in the bricks and that the Corporation of Tilers and Bricklayers should be empowered to regulate the brick trade within a 15 mile radius of London.123 The Bill received the Royal Assent on[...], the duty being three shillings per thousand.127 In 1794 the duty was increased to four shillings.128 In 1803 the duty was increased to five shillings for every brick made under 10 x 5 x 3 inches in Britain, those exceeding those dimensions were re[...]with smoother or polished sides attracted a rate of twelve shillings per thousand.129 In 1805 the duty on bricks and tiles was incr[...] |
| 15 According to The Builder in 1843, the upper limit of 10 x5 x3 referred to green bricks (as they were a[...]ying according to the material" and that the size in London would be a fraction less, especially in the length.132 The upper limit quoted in 1803 appears to have been due to brickmakers making extra large bricks in order to avoid duty.”3 The extra large bricks w[...]laying; also the length had to be twice the width of the brick or else it could not be bonded properly, (for example in the case of English and Flemish bonds); and the weight could[...]d the thickness about half the width,135 (a third of the length). In 1803 "common" and "dressed" bricks were also distinguished for the purpose of imposing extra duty.136 This effectively stifled[...]unted before burning and any failure could result in a spectacular loss of money.137 Moulded bricks became too expensive and[...]architects and builders followed their example. In 1835, the duty on bricks was raised to five shill[...]d to the duty on common bricks to apply to bricks of all kinds in 1839. The general duty was seen as a boom to manufacturers who wished to produce bricks of moulded patterns. Little came of these hopes because moulded bricks were expensive to produce and any failures in experiments required duty.139 Despite the duty, the number of bricks produced increased dramatically between about 1820 and 1850. In 1821, duty was paid on 899,178,510; in 1840 the number had increased to 1,677,811,134; and in 1849 the figure had reached 1,800,000,000, producing a revenue of 600,000 pounds.”0 In order to lessen the effect of the duty brickmakers appear to have made shortcuts in production, diminishing the quality of their bricks.141 The 1840S saw a great increase of interest in the invention of brickmaking machines. This interest even extended to members of the nobility, such as the Marquis of Tweedale,1‘12 and the Earl of Lovelace.143 The approach of the Great Exhibition of 1851 may have had an influence on the |
| [...]ts and reports on hollow and polychromatic bricks in 1851 and the involvement of the Prince Consort seem to suggest that they had[...]The final blow to the brick duty came as a result of a meeting between the Board of Health and a deputy of men representing "various philanthropic, architectural and sanitary societies of London" on the 2nd March 1850. It was represented that the necessity of paying duty on spoiled bricks caused them to be used resulting in unsafe and unhealthy habitations; improvements to hollow bricks were stifled resulting in the continuation of damp and unhealthy homes, hospitals and public bu[...]the poor, etc. It was also noted that the bricks of Hamburg were free of duty and as a consequence were being exported to[...]at loss to potential income to Britain. The Board of Health made an immediate recommendation for the removal of the duty.144The Act to repeal the brick duty wa[...]and speculation that even the rectangular nature of the brick would be abandoned, practically nothing had come of it by 1857,146 though the following decades were[...]o brick sizes are quite rare for any period, some of the measurements of those mentioned in the various Acts have been presented opposite. Often dimensions are quoted in twentieth century secondary sources but in almost every case with little or no foundation can be found for them.147 Wilson mentioned that in England the size of bricks were determined by law, "and no man can ma[...]ittle more than a recommendation. For the purpose of the duty in 1784 and as a regulating factor for the quality of bricks, a minimum size was given of 8’} x4 x 2%. In 1803, a maximum was given for green bricks (10 x 5 x 3) instead of a minimum, to deter people from avoiding duty by[...]ng blocks to avoid duty. Wilson, a little further in his account states that the standard London brick[...]ding the size required by the London Building Act of 1839,149 being 8—3/4 x 4-1/8 x 2% and of 1774,150 being 8—3/4 x 4 x 22‘: inches[...] |
| [...]uth Wales (early 18405), came from the same batch of bricks the smaller one was overburned (RVJV, 1983). |
| 17 there were two other factors which were involved in determining the size of the brick apart from the mould, namely, the type of clay or clay mix used and the various temperature[...]firing. Measurements quoted after the abolition of the brick duty also tend to dispel any idea of a standard size. Tomlinson, who published in 1851, wrote that English bricks were "commonly of one form", 9 x4% x2% inches.151 (This size probably represents an average size of the 18405 and before.) An account published three[...]te that the width is exactly half the length.)153 In 1858 brickmakers from Birmingham and the Midlands[...]icks. It had been noted that some bricks produced in the area measured as much as 9—5/8 x 4—3/4 x[...]akers resolved to "firmly carry out the principle of making only one uniform size of brick”,155 which seems to suggest that the word "restrict" was meant to denote an absolute size. The depth of three inches for the Midlands size was the thicke[...]regulation" size to that time and is more typical of the later Hoffman size.156 One source stated that the minimum size of a brick should be 8—7/8 x 4—5/16 x 2—5/8 in[...]—7/8 x 2-11/16 inches.157 Knight, who published in 1878 wrote that the English "regulation" size was 8% x 4 x 2% inches.158 Brick sizes also differed in various localities. As seen above, the Midlands m[...]ll/16.159 Winser noted that the traditional brick of the north of England was 3 inches thick, whilst that of the south tended to 2-5/8 inches.160 As can be s[...]ly was no absolute traditional or regulation size in either time or place. A regulation size would hav[...]lamp or Scotch kiln fired bricks anyway. Accounts of brick sizes should be viewed with caution, for example in one yearly publication, the same list was[...] |
| , SUMMARY OF BRICK SIZES MENTIONED IN THE TEXT. under 8 x 4'} x 2} (London[...] |
| [...]uring the eighteenth century tended to be thinner in width and depth than those of the latter half of the nineteenth century. By 1851, the general size had only increased marginally from those of the century before. The source material after 185[...]a much more complex situation for the first half of the nineteenth century. Measurements taken of dated buildings covering the late eighteenth century and the early nineteenth century in New South Wales reveal just such a complex picture. If a similar survey was made in Britain, a similar picture might emerge. Accurate surveys of building materials were made in Britain for the benefit of architects, builders and engineers, one account was published in 1937.162 "Specification" listed 165 brick types made,163 each with one to four sizes of brick depths, a large percentage being traditiona[...]sand faced facing brick from Flintshire was made in the following thicknesses; 2, 2%, 2—3/8, 2%, 2—5/8 and 2—7/8 inches.164Stock brick developments in England after the 18705 are irrelevant to developments in the Sydney region and Australia in general. The last major impact on brickmakers which may have modernized aspects of the Antipodean traditions probably occurred during the 18505 with the great influx of immigrants and new ideas. The introduction of fully mechanized brick production in the Sydney region virtually wiped out the traditi[...]ransformation was largely due to the availability of money during the boom years of the 18805 and the almost universal use of stucco, which of course hid the brickwork.’The introduction of the Queen Anne style, later called the "Federatio[...]and Craft" school and Queen Anne revivals did so in Britain):165 instead, efforts were concentrated o[...]five and six pounds.166 Knight suggested a weight of about seven pounds or a little less.167 Various factors, of course, varied the weight of a brick, such as size, ingredients168 and even the method of moulding. The slop moulding process was supposed to increase the weight of a brick by one pound.169 |
| 27 28 29 27—29. A selection of some of the more unusual frogs of Sydney and New South Wales (Warwick Gemmel[...] |
| [...]xtent than those made by hand. The average weight of these bricks were around 7% pounds.”0Frogs Frogs, are indentations, or depressions, on one of the broad sides of a brick. In England, they were being produced from about 1690[...]g out a slot with a finger.”1 The common method of forming a frog was to attach a rectangular piece of wood called a "kick" to the stock board. The frog[...]made by the striker (as this is done over the top of the mould, the kick up of the stock board being at the base). Cox noted that in England during the later eighteenth century, frog[...]unded corners, measuring approximately six inches in length, two and a half inches in width and a half to one inch in depth.”2 The purpose of the frog was chiefly to form a key for the mortar[...]nd lay. Other writers' believed that the creation of a frog hardened the core of the brick and counteracted a tendency to swell and secured the horizontal line of the edges.175 The frog probably assisted better over all burning as well. The advantages or otherwise of the frog were still being debated during the 1920[...]time to make bricks with a hollow underneath".177 In New South Wales they are almost non existent befo[...]but are common from the 18503 onwards. Frog marks in New South Wales come in a myriad of shapes, rectangles, ovals, circles, hearts, diamonds, spades, clubs, miniature footprints, heel shapes etc., in all variations, sizes and even multiple fo[...] |
| 32 33 34 32-34. 1820918405 County of Cumberland bricks. The first and the third bricks of 33 are of a later period (Warwick Gemmell Collection). |
| [...]s1 7 8 Impressions, such as the name or initials of a brickmaker, were sometimes included on bricks. Sometimes the initials or name of a property or a property owner were marked on bri[...]eft. These impressions were placed on a broadside of the brick, most often in a fixed position, (the letters being fixed on the stock board or kick of the stockboard), but were sometimes stamped on after moulding which resulted in a varying position from brick to brick. In New South Wales and Tasmania during the 18205 and[...]The arrow varied a great deal but was most often in a fixed position. The broad arrow does not necess[...]ally found on bricks, these are mostly the result of careless handling. Only in rare cases were finger or thumb impressions used[...]should have a deliberate appearance, usually seen in rows on a_stretcher, side of a brick.”9 Initials and names are often useful in dating if the history of a brickmaker, factory, landowner etc., is known. Machine made bricks in later years were sometimes advertised along with details of their various names or letters, especially in the case of fire bricks.180 Accidental impressions were also sometimes left on bricks which reveal aspects of the brickmaking process, such as impressions left by stacking the bricks in the hacks, uneven burning marks left by stacking or position in the kiln or clamp. Some bricks may accidentally record something of the flora and fauna of the area, for example; impressions left by stacking on the ground, leaving the outlines of plants; footprints of animals are sometimes found; etc. Some idea of the weather when the brick was formed may[...] |
| 21 Brick Colour and AppearanceIron oxide found in most clays render the traditionally made stock bricks a reddish colour. Impurities, or the inclusion of certain minerals and organic material may modify the colour of the brick. The Scotch, updraught, kiln and especially clamp burning, produced a great variety of colours ranging from light to deep reds to glazed[...]se colours produced by vitrification. The colours in this instance depended on the position of the brick in the kiln, or actually the degree of heat at which brick was fired. The colours could be modified by intensity or length of firing181 but this was a risky business as the whole batch of bricks could be rendered useless by over or underfiring. However, between the years of the brick tax, 1784 and 1850, very little experimentation occurred because any failure in the kiln was a loss of duty, the brickmaker was required to pay duty on[...]ry could not be exploited to their full potential in colour because of the relatively "crude" methods of firing.183 As in New South Wales, the same method produced varieties of red and purple-blue vitified bricks. Timber tended to be the main fuel used in eighteenth century England but in Sydney and New South Wales it was almost universal until the 18505 (and in country areas up to the 1940s or 1950s). The use of timber as fuel tended to produce a high percentage of vitrified bricks, possibly because of the intensity of the fire in the fines and because of the production of potash in the burning.184 If special hues were required for[...]pecially selected at the kiln. The switch to coal in nineteenth century Britain and large urban areas in Australia reduced the incidence of vitrified bricks.185 Thus the only colours available in eighteenth century England were reds and purples, though a yellow brick had been developed in the London area toward the end of the century.186 In Sydney reds and purples would have been the prime[...]d after this period were spotted by the inclusion of some organic material and purples became very rar[...]s began to be made by the 1870s. The introduction of patent kilns for common bricks had a bleaching result on the brick clay, but careful firing and control of air in a patent kiln could enhance the potential of the clay with calculated inclusions of special clays and minerals. In England, Robert Salmon in 1807 experimented with clay and sand proportions. The increasing proportions of sand above a proportion of one measure |
| 22 of sand to two or three of clay produced soft brick or poor colour.187 British brickmakers had a greater variety of clays and fuels than had brickmakers of the Sydney area. One authority who wrote in 1845, mentioned that bricks were made of, "clay, marl, and loam, in all their variety, with the different admixture of breeze, chalk, small coke, etc."188 Clay there was basically silica and alumina with a small quantity of lime and "occasionally a magnesia and alkali". In colour the clays were red, yellow, blue, greenish[...]g fired but sand was needed to hold the particles of clay together. Chalk was added to sandy clay as a[...]breeze, or cinders189 was needed as the particles of such a brick easily transmitted the heat of the kiln. "Malm", or "marl" bricks were made from a light clay with a natural proportion of limestone (or chalk)190 but sand and breeze neede[...]hten the colour to an off—white. A mistake made in the proportions of any of the above materials could result in a useless product.”1 As the 1845 writer explain[...]at that time, were poorly understood and the want of proper mixing or puddling, resulted in very imperfect bricks. Though the heavy brick dut[...]to experiment or spend too much time on any part of the brickmaking process. The late 18405 was a period of experimentation on a modest scale which led to mechanically controlled production resulting in the use of polychromatic brickwork from the late 18505.192 Polychromatic brick work began to be seen during the 187 Us in Sydney but was developed to a high degree in Melbourne between the 18705 and 18905. The initia[...]ace with the manually produced brick but the bulk of the development of polychromatic brickwork in Australia relied on the development of machinery and special kilns. Machine Made Bricks Machinery made an enormous impact on brick production in Sydney during the 18803, virtually wiping out the manual process within a decade. In Britain the introduction of machinery began at an earlier date but it did not displace the manual process suddenly, as in urban Australia. There were many traditional brickyards in urban British areas well into the 19305 an[...] |
| 23 that machinery had been applied to brickmaking in the mid—185115.194 By 1874 Spons was pessimisti[...]few are at present at work.195 A complete study of brickmaking machines deserves the space of a large volume to deal with the subject adequately. As this study pertains to objects used in building, the exact method of production is important only to the extent that the method employed affects the end product. In the production of nails, it is important because these changed regularly over a long period of time, affecting the product at every change. With the production of bricks, there were about three or four basic types of machine principles, each of which produced an instantly recognizable object.[...]achines were so basic that some machines remained in production for over seventy years in some instances.195 Once the machine process is kn[...]be known are the brick moulds used and the manner in which the bricks were fired. Almost nothing was r[...]provided with moulds producing any shape and size of brick and some machines could be converted to mak[...]pug mills and by 1840 was the most common machine in use.198 Later rollers, grinding pans and toothed rollers were used.199 Very little is known of the early patents. One of the earliest which was not simply a press in which hand moulded bricks were re—pressed, was the Lyne and Stainford patent of 1825. This patent milled the clay and five moulds[...]but later machines were to develop the principle of pugging and brickmaking in one machine. However, machines of the 1820s and 18305 were little more than mechanized moulds.201 By the end of the 18305 the first practical machines were being[...]ion that these machines were rather a consequence of the development of the tile, or drain tile, machines. Drain tiles an[...]g these machines. There was also a great interest in draining swamps from the 18205 to the 1850[...] |
| 24 such as Low's Elements of Practical Agriculture, illustrated the type of the tile most favoured which was a tile in the shape of a long barrel vaulted arch, a flat tile formed th[...]202 This Ainslie machine had a pug mill and a set of rollers to process the clay ready for moulding.203 Low's mentioned in the 5th edition (1847) that the machine had been[...]d".204 Earlier machines, such as Robert Beart’s of 1833 or before, extruded slabs which were then given the barrel vault shape manually on a "horse". A number of brickyards and private individuals were using the Beart machines by the early 18405. The Marquis of Tweeddale had advertised his patent tile machine[...]achine which could form "a complete draining tile in one operation".20'7 The Tweeddale Patent Drain Tile and Brick Company announced in 1843 that their attention had been drawn "to the great importance of extending it [the drain tile machine] to the making of bricks".208 Tweeddale simply converted the principle of the basic drain tile machine, working on the extr[...]thought necessary to use moulds for the formation of the article".209 Extrusion Wire Cut Brickmaldng Machinery The clay was extruded out of the Tweeddale machine, like toothpaste emerging out of a tube, the length and breadth of a brick but like a long slab. The slab was conver[...]"cut off" individually, judging by the appearance of the machine. One of the first, or perhaps the first wire cutting bric[...]a wire frame was demonstrated by a William Erving in 1841 but some clays were too resistant to[...] |
| [...]x/«Ao I 9 u E 9 2, 33 fl 3 N5 V 38. One of the early H. Clayton’s Extrusion Machine[...] |
| [...]Fig, 13'JHH‘p1-mr‘ma n (‘YOHEl-HN'NOH of |
| [...]); Messrs E. Page and Co., (specializing at first in hand operated easily portable machines); Messrs S[...]chinist", was granted a patent, "for improvements in the manufacture of tiles, drain pipes, or tubes and bricks" on the 3[...]to an extrusion machine and probably a precursor of the large crushing, pug milling and brick cutting[...]as Works at Harrow Road London by the latter half of the 184105.215 At least one of Clayton's Atlas Works machines was on display at the Great Exhibition of 1851, which won a prize. An illustration of one of his "Brick, Tile and Pipe Machines" was published in the Exhibition's catalogue with details of improvements, made in screening clay]:16 The machine was hand operated[...]extremely simple but could manufacture all kinds of drainage pipes and tiles, roofing and paving tiles, and hollow and solid bricks. An advertisement of 1857 mentioned that Clayton's brick, tile and pip[...]could also make "bonded hollow bricks"218 as used in the Model Houses for Prince Albert.219 Messrs Che[...]rick machines by Clayton at the French Exhibition of 1855.220 By 1866, they were advertising "Clayton'[...]nes had been judged the best brickmaking machines in the Exhibition of 1862. The machines were offered in "many sizes" to work by steam, water, animal as hand power combining crushing, pugging and moulding in the one machine.221 Evidently their machines had[...]patented a "close drying house" for drying bricks in hacks,223 showing that Clayton was also interestedin improving the accessories of brickmaking. By early 1873, Claytons were offeri[...]d catalogues with prices, free by post. The range of products had expanded considerably, they o[...] |
| 50. Ainslie's continuous machine, "one of the earliest" used for pipe making (Spons' 1881,[...]Ainslie‘s pipe making machine (D. Low7 Elements of Practical Agriculture, 5th ed., 1847, p.263). |
| [...]1, 1855, 1862, 1867 and 1871. Spon’s Dictionary of Engineering of 1874,229 section on brick machines, read like a catalogue of Clayton's machines. The Clayton machine may easil[...]ire cutting brick machine —- the overall design of which changed very little. It is suspected that t[...]through gradual improvement and had the advantage of compressing brick clay with the inclusion of frogs, which the Clayton's machine could not do a[...]ytons did export to the Australian colonies, four of their hand lever presses (for re—pressing wire cut bricks) were operating at Petrie 6: Sons at Brisbane in 1887230 and a tile and brickmaking machine (wire cutting), by 1882, at Esbanks at Lithgow.231 In fact many yards had wire cut brick machines as part of the process to make double-pressed facing bricks;[...]they rarely rate a mention as to the patent. One of these type machines was operating in the outskirts of Mudgee as late as the early 19705.232 Claytons seem to fade out during the 18805; they are not listed in the British, Brady Official Post Office Directory[...]her "Brick and Tile Making Machine Manufacturers" of 1887.233 As an indication of the changing times, Claytons brought out a double[...]slie‘s machines were known by the 18805 as "one of the earliest forms", at least in pipe making machinery, using the extrusion—wire[...]235 but like many farmers, he had a keen interest in tile and brickmaking in the 18405.236 He patented a kiln with chambers in 1846 where the heat of one chamber would be passed on to the next, and so on.237 This principle was taken up later in the century by others. By 1846 he was classified as a "Brick and Tile Manufacturer" of Middlesex and patented improvements in brick machinery.Although Ainslie's machines had[...]ommended by such agricultural authorities as Low (in 1847).238 |
| [...]asily identifiable. As the bricks are not pressed in a mould they do not have frogs; drag marks may be found on both of the broad sides of wire cuts instead of one side as in hand moulded bricks. Some bricks, depending on the type of wire frame, may show drag marks at an angle to the rectangular lines of a brick (Claytons, Page, Sharp and Bulmer etc.),[...]ly show drag marks running parallel to the length of a brick. In the USA many machines severed the bricks from the stream of clay, end to end, or at the header sides of the brick.252For ”double pressed facing bricks, wire cuts were often placed in a hand or mechanized press for extra compression[...]mould where clay was poured and stamped into it, in some cases plungers applied great pressure to the top of the mould and in the more advanced machines pressure was applied to both the top and bottom of a mould. As mentioned earlier, this class of machine was the first to be developed. The first[...]ed moulds where the clay was poured into a series of moulds.253 In the 1825 patent of Messrs Lyne and Stainford, a series of five plungers mederately compressed the clay once[...]ricks appear to have cancelled out the advantages of mechanical production. Maintaining these machines was also a problem. The problem of drying had been partially solved by the borrowing of the extrusion technique used for making drain til[...]r lose shape as they emerged from the die opening of the machine. The early successes led to the predominance of extrusion wire cut brick machines, during the 18405 and 1850s. It had been recognized in 1843 that attmepts at mechanizing the brickmaking[...]ques.255 There was little doubt about the success of the wire cut brick but its limitations wer[...] |
| 60. Mr Roberts of Falmouth. This invention had little conseq[...] |
| [...]g, they could not produce finished moulded bricks of various designs, (which were becoming so popular from about the time of the Great Exhibition of 1851).Messrs Lyne and Stainford's 1825 patent must have sustained interest in the moulding process as it appeared in all of Ure's editions from 1853 to 1878.256 As with the later, 1835, patent of Edward Jones the clay descended into a series of moulds257 but had the advantage of having a series of plungers to compact the clay. The theoretical result of the Lyne and Stainford patent was that the compression resulted in a strong, well-compacted, heavier and well formed[...]qualities which were desired but with a reduction in drying time, (which had resulted in great losses before stiff clay could be managed b[...]ents which moulded bricks but the most successful of these was that of R. Bradley, later known as Bradley and Craven. Bradley and Craven R. Bradley and Company of Wakefield, exhibited a brickmaking machine in the Great Exhibition of 1851 which could mould bricks "of various sizes and shapes".260 Although interest in hollow, perforated and variously shaped bricks had begun in ernest during the late 18405, it was not until the repeal of the brick tax in 1850 that brickmakers could afford to experiment with the manufacture of special bricks. The fashion by 1851 was to exploi[...]ct or to improve moisture control and ventilation in brickwork. Brickmaking machines of the 18503 were almost invariably of the extrusion wire cut type. The bricks that thes[...]uthpiece. Bricks for engineering purpose5254 were in high demand but it was found that the wire[...] |
| 61. Patent Brickmaking Machine of Messrs Bradley and Craven received a Silver Medal in 1856 and appeared in H. Chamberlain' Catalogue of 1859, p.20. This machine was the first kno[...] |
| 62. Dry clay machine still using the round table of the 1856 machine (Clark, 1862, fig-.240). 63. A later version of the above machine taken from an undated Br[...] |
| [...]dley and Craven were to become a name well known in brickmaking circles throughout the world. Bradle[...]he clay was forcibly pressed into moulds arranged in a circular revolving table, piston rods forced the bricks upwards out of their moulds. Depending on the clay and horse pow[...]rocess. By the late 18505 it was largely employed in the manufacture of fire and "metallic" bricks which could not be done with machines of the wire process. It was claimed that the stiff c[...]breeze, ashes etc., as was the traditional custom in London. The machine could also produce perforated bricks at a small extra cost of purchasing special moulds.263 One of these machines at least had been sent to Australi[...]ussia and Holland.234 The machine was illustrated in Ure's Cyclopedia between 1860 and 1878,265 and also Knight's (USA), publication of 1878.256 A development of the above machine led to the creation of the "Dry—clay Brick—making Machine"267 which[...]8 With variations, this machine was the prototype of the great Bradley and Craven machines used all over the world by the last two decades of the nineteenth century and the first half of the twentieth century. The machine processed clay direct from the clay quarry without the admixture of water and after pulverization was delivered into a pair of moulds, part of a series of pairs arranged on a revolving circular table, the clay was then subjected to strong pressure by the work of pistons. Larger versions were available which could impart pressure on both the top and bottom of the brick, compacting the brick throughout.269 Publications brought to the attention of engineers the virtues of the Bradley and Craven machines which cou[...] |
| 31 dry clay. The simplicity of parts and the strength of the machine were considered to be the main characteristics of the machine,”0 which was a real consideration because breakdowns were common in brickmaking machines of the nineteenth century and complicated machines w[...]oduced accessories for the brickmaking trade. One of their "Clay Crushing Roller and Breaker" machines[...]hibition (Melbourne), 1888. They produced a range of these crushers so that difficult or stoney clays[...]. Without further information, little can be said of these machines. All the machines were variations of the last mentioned machine which appeared in Clark's catalogue of machinery displayed in the International Exhibition of 1862. The circular revolving table with the series of depressed moulds principle dated back to the 1856[...], except that the moulds were arranged vertically in relation to the centre point instead of lengthways along the perimeter. The 1862 machine had a central main gear in the centre, requiring a strong frame over the machine. By 1869 the "modern" type, familiar in later illustrations and surviving examples, had been developed as seen in their "No.1" and "No.2" machines.273 Judging by[...]time from the revolving table which had a series of single mould boxes. This machine was used for the "best class of pressed facing bricks.275 It appears that this ma[...]rey Chamberlain (agent and brick machine inventor of Kempsey, Worcester), Chamberlain's brick presses[...]ciated with Bradley and Craven'sZ77 machines. One of Bradley and Craven's "plastic brickmaking" machin[...]were sent out to a "Lloyd Taylor Esq., Australia" in 1878.278 In all other respects the No.1 machine resembled the[...]. A No.1 was displayed at the Adelaide Exhibition of 1887. |
| [...].1 and No.2 machines were exported to many parts of Australia. (See No.66). |
| [...]ular revolving table containing 12 double moulds. In 1878 a No.2 machine was despatched to "Lloyd CR"[...]at a time as the No.2 machine but the arrangement of the main gearing was different. This model may ha[...]dels._ A report on Bradley and Craven's own works in 1890 mentioned that a No.3 had been at work for "upwards of 25 years", so the model appears to date to at lea[...]the 18805 and the last recorded machine was made in 1889. A No.3 brick machine was displayed at the Melbourne Exhibition in 1888, along with a "seven foot" Millzso.The No.3 in basic outline and general principle appears to date, in type, to the early 18603 and was probably displayed in the 1862 International Exhibition, one was instal[...]ed that the No.1 and No.2 machines were developed in principle and basic outline by the close of the 18603.282 These two models were also at work by 1890 in the Roundwood Brick Works. At the Works a shale (as became the case in Sydney from the 18805 to the present time) was us[...]en and two others were associated with Mr Hoffman in the patent for the kiln.283 Actually, the brickworks of Bradley and Craven were a prototype for many set[...]up Limited,284 have had representatives or agents in Australia since the Adelaide Exhibition of 1887 to the present day. The first representative was James Horsley Craven, son of the founder, John Craven. James H. Craven settled in Australia, selling new and secondhand brickmaking machinery until his death in 1935.285 The business was purchased by G.M. Sewar[...]Thomas C. Fawcett. Fawcett and Craven amalgamated in 1972, thus bringing the descendant of the original Bradley and Craven agency back under the wing of Craven's.286 Bradley and Craven's machines were[...]. The earliest was sent out before 1859 which was of the type first publicly displayed in 1856 |
| 33 and illustrated in 1859.287 The bulk of their machines were sent out from 1878 onwards.28[...], Mills were sent to the Queensport Brick Company in 1888, one of the mills had been bought by Hudson's Dinsmore Pottery Company around 1917 and was still in use in 1967.291 The machines were popular at the major brickworks in Melbourne. By 1888 the Box Hill Brickworks had on[...]293 Partridge does not mention Bradley and Craven in his 19203 list of brick machines used in Sydney, so it appears that the dry press and wire[...]94 Thomas Fawcett Very little has been recorded of Thomas Fawcett's brickmaking machines. The absence of references to their brickmaking machines before the 18805295 seems to indicate that this line of machines was a late development in the company (which produced a fairly extensive range of all types of machinery). Thomas Constantine Fawcett's296 work[...]ehouse Engineering Works, Hunsley, leeds. Notices of patents were published in Australian journals of the 18805 but give few useful details, one was published in October 1886297 announcing a patent granted; another one in July 1888 announcing "Improvements in machinery for making and drying bricks".298 Fawc[...]ere introduced to Australia during the 18805. Two of "Fawcett's latest patent brickmaking machines" were installed at the Band of Hope and Albion Mines, Victoria, said to be "the[...]o Alfred Cornwall's Works at Brunswick, Melbourne in 1886. |
| [...]own some fine brickmaking equipment — Fawcett's of Leeds". The machinery included a clay preparation machine.300 Two of Fawcett's machines were for sale from a failed brickyard in Queensland in 1890.301 Brittain's Brickworks, Queensland, had a[...]brick machine at their works by 1899.302 A number of Fawcett machines were also used in Sydney. One of the first was said to have been installed at the[...]ot listed by Partridge as a commonly used machine in Sydney by the 19205.305Fawcett's agents for New[...]Victoria (Melbourne) and New Zealand.306 A range of Fawcett’s machines were featured in The Building and Engineering Journal of Australia and New Zealand of February and March, 1889. The article pointed out that many excellent types of brickmaking machinery were now available in Australia, including the "world renouned appliances of Messrs Bradley and Craven". Fawcett's machines we[...]utting machine, or those handmade, by compressing in a metal mould between two presses. It produced a dense brick with sharp arrises (and distinct frogs) in any shape by altering the mould, for example, bev[...]h the clay was deposited. The mound was contained in a revolving cylinder which compressed the brick a[...]g the bricks under enormous pressure. This method of brickmaking had "only been introduced comparative[...]ck machines and brick presses were also available in light and inexpensive machines operated by hand. These could be used in "shifting" brickyards and by country bric[...] |
| [...]62, plate XXV). 81. (Right) a simplified version in a housing (Spons' 1874, fig.1312). |
| [...]y employed, appear to have had moderate successes in Queensland and Victoria, as they had agents in Australia to the present day, although now known[...]ossible or useful for the present purpose, as few of these patents were taken up in Australia but these belong to another section.D[...]mi-dry, process aimed at reducing the drying time of bricks and as ordinary brick clay required a quarter of its volume of water314 the drying process was a lengthy one. Th[...]y hazzards that could befall bricks as they dried in the hacks. Semi plastic bricks were generally for[...]315 This problem, plus the time consuming process of tempering and pugging, appears to have led inventors to sidestep these inconveniences by developing the idea of producing bricks without the benefit of water. Some of the semi-plastic machines discussed had developed[...]ed directly from the quarry without any admixture of water, such as Fawcett‘s "semi-plastic, or semi[...]d, dried, and pulverized to a grainy powder, none of the grains being larger than a pea318 and then sl[...]passing the powder through steam and compressing in metal moulds under great pressure. Some processes[...]aining sufficient moisture for the clay to adhere in the form of a brick when subjected to great pressure. Mr Prosser's "pressure brick" was one of the earliest inventions to explore the dry press principle, though Messrs Woodworth and Moore of Boston USA had their dry press machine brought to the attention of English readers in September of 1851.319 The clay was ground to a fine powder in a slip kiln and in a dry state |
| 36 subjected to a heavy pressure of 250 tons in metal moulds. The brick was said to have been reduced to one third of the original thickness by the pressure and the re[...]d not display it for the International Exhibition of 1862.321 By the Platt process, the clay was excav[...]on waggons and the contents tipped into a hopper- in which large pieces were reduced by two revolving screws. The clay passed through a drying cylinder five feet in diameter and 35 feet long and was blasted with ho[...]22 The powder was compressed under great pressure in four moulds, twice to the top and underside of the brick, forming bricks which could be delivere[...]The bricks were slow to overcome the prejudices of "many architects and others" even by the late 1880s, despite tests to prove them equal in strength to bricks made by other methods.324 The[...]and publications like Spons' republished accounts of the process. The process, as described in 1874, had not been modified; the fine powder in brick press was subjected to heavy blows of one ton, the pistons working from above and below. The faces of the mould were lined in case—hardened wrought iron plates and secured b[...]dry process bricks were not particularly favoured in Britain but once introduced to Sydney it became t[...]n ironed out. Platt machines were still operating in many Sydney brickworks until very recently.326 |
| [...]press (Clark, 1862, plate XXV)85. (Right) plan of platt's dry press Machine (Spons, 1874, fig.1313). |
| [...]smantled at Gibson's Brickworks at Gunnedah early in the 19603.327 The Platt dry press process seemed[...]s to have been installed at the Surry Hills works of Messrs Goodlet and Smith in the late 18705328 and early 18805 and another one was installed at their Waterloo Works. Two of Platt's machines were set up at the Carrington St[...]chines were installed at the Standsure Brickworks in 1886.330 Gore Hill Brickworks had one or two Flat[...]r report stated that there was one.332 An account of the works in 1891 stated that they had a Platt as well as a Br[...]to have used a Platt machine,334 and several were in use at the State Brickworks.335The history of the Platt machine in Sydney is quite interesting. As mentioned previou[...]chine. Goodlet and Smith worked the Platt machine in conjunction with a Hoffman kiln and the success of this arrangement led them to erect another such p[...]an the above incidental references would suggest. In support of this, Platt machines were the most commonly quoted of Sydney machines since the 1880s and the Flatt brand headed to the top of the list published by Partridge in the late 19205 and is constantly referred to thro[...]ne, "was considered to be the best by most people in the trade", referring to the 18805. The Davis mac[...]e which, from the same clay, made bricks superior in texture and density to that of the Platt machine. The Blanks machine had some of its working parts below the floor which led mecha[...]our again. By the late 19205 machines being used in Sydney had barely changed since the 18805,[...] |
| [...]brickmakers were discarding their Platt machines in favour of the other brands, while, curiously others were do[...]ieved that the trouble was common to all machines in that they had "sliding changers and cam shafts" to fill the moulds, and proposed an improvement of his own. The Partridge machine was suited for ele[...]orate milling and drying apparatus as illustrated in Clark and Spons. Usually, grinding pans were purchased separately for the preparation of the clay and many local and overseas engineering works produced them.A list of some of the parts of a Platt machine may help in understanding how such a machine worked. The following represent the "working parts" of a Platt machine: 2 large cam shafts 2 large too[...]ulating scraper Those noted with an asterisk, 16 in number, were classified as "oiling parts", 30 were classified as "wearing parts".340 Full descriptions of the working parts may be found in the accounts of Clark341 and Spons.342 The most important part from an archaeologist's point of View would be the mould and the pressure applied resulting in the density and weight. The sliding chargers, or[...]plied pressure to the upper and lower broad sides of the bricks. The mould itself had four sides known[...]d needed to be replaced from time to time because of wear. The clay was further compressed by c[...] |
| 39 The distinctive qualities of the bricks are to be found on the upper and lower[...]ng frog and pin, or screw, marks. As for the size of the brick, the depth was most easily adjusted, by[...]moulded bricks could be made.343 An illustration of a machine mould, though not of Platt make, may be found in Spons.344 William and John Kennedy Kennedy's, of Whitehall road, New Wortly, Leeds,345 were a little known company of brick and tile machine manufacturers. The earliest machines, appear to have been set up on the ground floor of a building at the Lithgow Valley Colliery during[...]Kennedy's "dry pressing" brick machines, "pioneer of its kind in the colony".346 Each machine turned out two brick[...]as a "semi dry" machine, it was selected because of a saving in horsepower in that the sliding charger only travelled half the distance as that in the Platt machine. As the charger pushed the bric[...]aged on their face, rather than their ends — as in the Platt machines.348 A Queensland brick plant consisting of two Fawcett brick plants and one Kennedy's brick[...]s, rails, wire, piping etc., was offered for sale in 1890 by a Sydney agent.349 The damage frequently done to the face of bricks made by the Kennedy machine probably led to their disuse by the close of the nineteenth century. John Whitehead and Compa[...]the Albert Works, Preston, Lancashire, were one of the first machines to be used in the Sydney area. This machine was actually |
| 40 in drain pipe making machine and was set up in Mr Holroyd's Sherwood Brick and Tile Company during the 186115.350 One of Whitehead's "new" machines for making and pressing bricks was displayed at the Great Exhibition in 1851 along with a couple of drain pipe and tile machines.351 Apart from bric[...]ved 14 prizes from the Royal Agricultural Society of England and prizes from the Royal Agricultural Societies of Ireland and North Germany and the State Show at Richmond Virginia, USA in 1893. Prize medals were also won at the following[...]55, 1856, 1862, 1874, 1877 as well as exhibitions in Amsterdam, Rotterdam and Lille.352 A "new model" brick-making machine, "the first of the kind ever imported into this Colony" was installed in the Brick and Tile Works of the Lithgow Valley Coal Company. The machine was[...]process" or "semi—plastic" processes.353 Some of Whiteheads movable brick cutting machines were illustrated in Bourry after the turn of the century suggesting a long continued success.3[...]ic dust single brick machine".355 Little is known of this company but it was most likely established by the late nineteenth century as one of their "Nuneaton" presses appeared in Bourry's work,356 (used for providing a better fi[...]other means). There were many companies engaged in the manufacture of brickmaking machines, as can be seen by perousing British trade directories. A number of companies were also engaged in this manufacture, principally in Sydney and Melbourne but these shall be de[...] |
| 4 1 American MachineryMachinery of American manufacture were also imported into New South Wales,357 and other fronts of Australia. "Dry clay" machines in the USA, were considered suitable for but a small proportion of clays and best suited for pressed bricks for the fronts of buildings.358 The American machines by 1892 had n[...]d the process because there were often complaints of lack of uniformity in the density of the brick and that after baking they were often "open and weak". This was largely due to the failure in processing the clay properly.359 Most authorities[...]he wire cutting extrusion machines were generally of the vertical pug- mill type.”1 The Chambers' brick machine, produced by Messrs Chamber Bradley and Company of Philadelphia, Pennsylvania was one such machine b[...]ghby, Ohio.363 One thing which these machines had in common was that the extrusion came in head-first sections and the bricks were severed a[...]or heads. Brick moulding machines were generally of a type consisting of vertically revolving periphery circular wheels364[...]ied by the drag marks left on the heads, or ends, of the brick (rather than on the broad sides of bricks). Re—Presing Machines In most cases these were simple constructions which[...]hese machines were used to improve the appearance of bricks, generally intended for the fronts or exteriors of buildings, hence the name, facing bricks. The dies of these machines were sometimes arranged so[...] |
| [...]H, I!!!" I In Briekmaking Eewen @5258. By FL SCH[...] |
| 42 An early type of hand powered brick re—press, commonly used, was illustrated in Bourry.366 The early hand powered re-press machines were operated by a lever and remained popular because of their simplicity and portability right into. the[...]team powered press was able to re—press bricks of any pattern.372 Machine Accessories The main ac[...]he stone crushing machinery was mostly the result of developments made for mining purposes. The most c[...]d for reducing very firm clays and hard materials in the clay. The wrought iron pans were provided wit[...]ld Chilian mill.375 Edge runner mills were useful in all branches of the clay industry and were made by a number of engineering and brickmaking machinery companies,[...]mbine and work the clay and water, after crushing in the pan mill or roller mill.378 These mixers were[...]ing machine did not have its own pug mill as part of the apparatus. Some machines combined two processes in one, such as Bradley and Craven’s "Clay Crushin[...]er".379 Boilers and steam engines were also used in most large brickworks of the late nineteenth century onwards but as[...] |
| [...]or box, or rectangular kiln and the various types of clamps are traditionally associated with the manual processes of brickmaking. However, it is rarely realized that[...]Staffordshire, circular, or cupola, kiln was used in the Staffordshire area.380 It was a domed circular kiln with a series of fire holes along the base of the walls and a hole cut at the top of the kiln. Such a kiln burned intermittently as th[...]ned efficiently at a high temperature. The number of bricks which could be burned in such a kiln were restricted to about 8-9,000 bric[...]he flue area, which was subjected to the vagaries of windy weather. To combat the dangerous acceleration of burning by draughts a low wall was built around t[...]re often used for firing pottery.381 Another type of sophisticated kiln was the Essex, or Suffolk, kil[...]as the basis for improvements made to the burning of bricks up to the 18605.384 The updraught kilns, although wasteful of fuel and labour, produced bricks of a good colour. The early patent notices rarely provide much information on even the basic principles of a new invention; for example, William Ridgway of Northwood, Staffordshire applied for his patent in August 1842: "a new method of conveying and distributing head in ovens [kilns] used by manufacturers of china, earthenware, brick, tile, and quarry makers".385One of the earliest inventions which was a precursor to[...]Ainslie's "Brick Burning Kiln" details published in 1846. The kiln was composed of various compartments where the head of the first was passed into the next and so on. It was claimed that when the bricks of the first chamber were burned, the bricks[...] |
| [...]otch kiln ("The Kiln" Lionel Lindsay etching, Art in Australia, September 1925). 98. Section of a three flue scotch kiln with elaborate ro[...] |
| 44 Another advance was the downdraught kiln. The heat of the fire was drawn up from the base of the kiln in cavities in the wall and then decended over the bricks and down through perforations in the floor of the kiln, drawn by the draught via the flue conne[...]or firing pottery and were later extended for use in burning bricks. A combination of several previous ideas was united by the Austrian[...]basic advantage was that the heat from the firing of one chamber was used to ignite the lot, and the h[...]firing utilizing all the heat produced resulting in a considerably saving. in fuel. The use of coal to burn bricks had been in vogue for some time and patents were taken out to improve the use of coal.387 The Hoffman kiln used coal but it was no[...]advantage.388 The coal was fed through apertures in the roof of each chamber, the vertical shafts, or fire holes, channelling the fuel in to the skilfully arranged green bricks below.389[...]adjusting the plug (which was attached to the end of a pulley) and operated from the roof of the kiln. The flues leading from the chambers to the plug could be set at the top or the base of the chambers of the tunnel, depending on whether an updraught or[...]an kiln to another and these were fully described in many books and articles.”3 One authority claimed that Hoffman kilns were first introduced to Britain in 1856394 and others point to 1859,395 or "after" 1858.396 A patent notice appeared in The Building News in January 1860 which announced the "foreign" patent of F. Hoffman and A. Licht for, "a circular continuo[...]only one associated with the kiln as Albert Licht of Danzig was included in the patent notice as well in a six months protection notice published a week later.397 John Craven (of Bradley and Craven) "and two other gentlemen were associated with Mr Hoffman in the patent for the kiln";398 or so a later |
| [...]. ,/u 1 101. Original shape of the Hoffman Kiln (Australian National Clay, Nov.1[...]at the detailed illustrations showing the changes in the Hoffman Kiln as existed in Sydney during the 18805 and 18905 were not ready for the printing of this work. |
| [...]roduce a variant with the chimney on the very end of the kiln. The chamber was in one long length, along which the fire burned prog[...]for the Hoffman kiln.400 The circular arrangement of the kiln perfectly suited a continuous kiln of 12 chambers and was considered a good compact form for the average large brickyard, even after the turn of the century.“01The first Hoffman kiln built in Britain was built at Bradley and Craven's Roundwo[...]g and Pressing Machine". The machine by the close of the 18805 had worked for 25 years,404 but the kil[...]e "Grand Prize" at the Paris Universal Exhibition of 1867 which incidently had the largest numbers of visitors to that time, boasting 10—million visitors.406 The circular kiln was restricted in size and some problems were encountered because of eneven temperature distribution due to the circular shape. In 1870, Hoffman introduced an important modificatio[...]increasing it lengthwise, thus it because oblong in shape.407 Although the new kiln could be extended[...]e fires burning at one time (for the fast burning of bricks) in order to make it economical. The only real restriction was the capacity and drawing power of the central chimney.408 The Hoffman patent kiln was advertised in 1873, "for burning Bricks, Tiles, Pottery, Lime, Cement, and Roast Ores at a saving of 2/3rds of the fuel" and interested people were invited to apply to see it work.409 After 1870 the shape of the kiln was once more modified. The kiln shape was changed to a rectangle with two parallel sets of chambers united by a flue at each end, instead of two semi circular tunnels, as in the 1870 patent. The chimney was generally placed[...]rm was the most commonly used by the first decade of the twentieth century in Britain.411 With further |
| [...]up to the present time, especially for the firing of fire bricks and other refractory goods.“12Hof[...]an and he made sure that his patent was protected in as many places as was necessary. The circular kiln was patented in New South Wales on 01:07:1867.413 Another patent[...]"Permanent ways" on 11:06:1t385.414 The erection of the first Hoffman kiln in Australia took place at the Hoffman Patent Steam Brick Company, Brunswick, Melbourne in 1870.415 During the decade following many of the leading brickmakers installed such a kiln, such as at Alfred Cornwall's Brickworks at Brunswick in 1886.416 The South Brunswick Brick Company had an 18 chambered Hoffman by 1894.417 The first to be installed in Queensland was at the Albion Pottery Works in 1888, serving the bricks from two semi plastic machines.418 Early in 1889, one was contemplated for the Mornington Brick, Tile, Pipe and Freestone Quarry Company in Tasmania.419 The first Hoffman kiln in New South Wales was erected at Messrs Goodlet and[...]Sydney, by the late 18705.420 This kiln remained in operation until about the early 19205. Another wa[...]introduced by a Mr Gurney which moved the bricks in trucks through the kiln by a tramway set-up. The first two kilns were set up in Waterloo and Newtown but proved a failure which resulted in a reversion to the Hoffman kiln.‘122 By 1893 Hoffman kilns were very common, the majority of large Sydney brickworks having them or one on a s[...]specifically mentioned.423 One had been completed in June 1888 at the Gore Hill Brickworks and was lit[...]lled the Hoffman kiln for a few years at the turn of the century but had little advantage over the Hof[...]o the twentieth century427 and several were still in operation until the early 1980s. Hoffman kilns, built in Sydney up to the 19205, commonly had chambers 16-[...]1060 bricks per foot running. The chief criticism of Hoffman kilns was that the smoke flues were placed in the centre of the kiln above the level of the chamber floor which tended to draw away the heat of the wicket walls and had difficulty in carrying away vapour.428 |
| 103. A typical mid 19205 Brick Works (M.W. White, Art in Australia, March 1925). |
| [...]r common bricks which could be too costly to burn in intermittent kilns.429 Salt glazed ware, blue engineering and most silica bricks could not be burned in the large continuous operation kilns.430 The late nineteenth century kilns had problems in carrying off the steam when the bricks were being[...]bricks were excluded from the large kilns because of the inevitable discolouration.432 James Nangle complained during the early 18903 that bricks burned in the Hoffman or similar patent kilns were pale and of a most uninviting colour and that if the same bricks had been burned in the old type kilns they would burn to a strong re[...]t the pale colour was due to the bleaching action of the acidic fumes of the closed chambers and that there was not sufficient oxygen for the oxidization of the iron in the brick to take place.434 This did not greatly matter as the vast majority of buildings from the late 18705 to the early 18805[...]rarely seen except perhaps at the sides and back of a building.435 A reaction to this had been seriously under way since the late 18805 with the promotion of the "Queen Anne"436 style and was common by the l[...]me more vocal as the 18905 progressed, one writer in 1891 hoped that the interest in polychromatic fabrication would, "terminate the gruesom reign of direly dismal mud-hued stucco that so disfigures the potentially beautiful citis of Australia".437There were many other patent kilns promoted in Britain, such as Maraud's patent brick kiln,438 but these had little impact in Australia. Shaped and Special Bricks As most categories of shaped or special bricks may be produced by a variety of means, it was thought best to include this section at the close of the discussion of hand and machine made bricks and kilns. The limitations imposed on the shape and size of bricks by the brick duty had been recognized for[...]early 18405, complaints were being aired publicly in such journals as The Builder.439 Experimentation[...]were successful or not. Shortcuts had been taken in the manufacture of bricks in order |
| 48 to mitigate the effects of the brick duty, resulting in a very poor product. The prevailing fashion for stuccoed buildings in Britain at least hid the inferior bricks produced[...]coed building had began to change, the "New Style of Architecture" proclaimed that it preferred brickw[...]d that the poor quality bricks encouraged the use of stucco: I maintain, that to the use of cement as a decorative feature must be attributed the defective and unworkmanlike brickwork of the present age. I look upon every cement—fronted building as a trick and a cheat. . . . It is, in fact, a downright forgery and a lie!442 Articles[...]rusion method, the process was largely an outcome of the development of the pipe and tile machines of the 18305 and 1840s, especially taking after othe[...]e manual process. It was claimed that the making of hollow bricks could be traced back to the "remote[...]t for hollow bricks was granted to Benford Denton in 1812. These "tubical bricks" were used to convey[...]cts. The invention seemed to have no consequence. In 1822 a palace was built in Berlin of hollow bricks. Accounts of hollow bricks in Russia were published in 1827. A German language account by V. Packh published in the 18205 gave the French the credit of inventing the hollow brick (used in the harbour of Toulon) and samples were noted in 1825 by V. Packh. Bricks with isometrical project[...]gitudinal perforations for vaulting were patented in Vienna in 1841. The writer believed that the English[...] |
| [...]liest patent with a definite consequence was that of M. Collas who obtained a patent in France in 1842 for making bricks with two longitudinal perforations. The mechanical means of production, however, was not as well formulated as the 1845 patent by Robert Beart and nothing of practical consequence emerged. The patent, however, was taken up in principle by Messrs Borie, Paris, France, possibly via Beart's patent which had been fully described in 1848 and lodged in libraries in Paris. Some problems emerged resulting inin 1855 (on the Beart principle).446In 1845 Robert Beart, of Godmanchester, Huntingdonshire, obtained a patent[...]he market with them.447 Beart had long been known in the brick and tile trade, as he had marketed his[...]n machines were displayed at the Great Exhibition ofin 1851 and 1854 despite the fact that he had borrow[...]es were said to be "the most generally employed", of "the most universally used", "die machine for per[...]perforated bricks were said to reduce the weight of the brick by one fifth.452 The bricks were manufactured by Beart of gault clay at Huntingdon in 1852 had 24 holes. At Beart's works at Arlesey, it was found that the number of perforations, or holes, had been reduced to 21 by the 18705.458 Beart's name was well known in agricultural circles for his knowledge of drainage454 and in the brick and tile trade, having even experimented in tunnel drying chambers.455 Beart's name is constantly found in publications from the 18305 to the 18705.[...] |
| 50 In 1846 three patents were taken out, by a Mr Frankl[...]nother gentleman, the latter was for the purposes of heating, ventilation and drainage.458 These purpo[...]the brick duty as an argument for healthy housing in 1850. The 1849—1851 period saw a great deal of interest in hollow bricks. Robert Rawlinson was very dominant during this period and contributed a number of articles on the topic.459 The bricks discussed by this time were hollow, in some cases, to the extent of four fifths less than an ordinary brick and were[...]tucco. The light weight construction and the ease in moulding, drying and burning was considered a gre[...]nts, chimneys, copings etc.462 Beedle and Rodgers of Wokingham, Berkshire, patented ventilating bricks of an "H" shape with the holes forming a semi cylind[...]ate inside the wall. The bricks took up the space of two normal sized bricks and as the patent dated t[...]5, it was promoted to save half on the usual cost of brick duty.463 These bricks were shown in greater detail in Knight's work of many years lated.464 Illustrations of the moulds used may be found in Bourry for the extrusion type machine.465 Mr H. Roberts of Falmouth had patented466 a rich range of "bonded" hollow bricks, these were used in Price Albert's Model Houses for the working class[...]and other specialized forms were also illustrated in Knight's fictional-31.468 Various clays could be[...]om the Buxley Works near Esher; the glazed bricks of a grey tint were made by a Mr Seagar of Vauxhall from a clay from the north of Devon; and the light coloured glazed bricks were[...]Clayton machine could produce perforated bricks. In an 1851 advertisement it was claimed that the hol[...]Bonded Hollow Chimney Bricks" for flues were used in the |
| [...]on the 25th April 1843.472 John Ridgeway a potter of Stokes-on-Trent made hollow bricks such as were u[...]rt, Hasbrocques and Bale“4 but the expectations of the first couple years of the 1850s did not materialize. The picture painted by the odd sentences in articles and advertisements may have painted an o[...]ispute appears to have revolved around the patent of H. Roberts, and The Building News in 1857 concluded that, "from that day to the present the progress of 'hollow brick' manufacture has been nil".475Hol[...]n exported to Australia at any time but fragments of a crude type have been found on some demolition sites, perhaps dating to the close of the nineteenth century and the early twentieth ce[...]ced ordinary bricks and had the advice been taken of a writer in 1851, these bricks would have been the perfect dating tool. The author of the article entitled, "What our American Brethere[...]Medford and other brickmakers would put the date of the year in the bottom of their moulds, each brick, to the remotest epoch in the New World, would be an unerring chronicle of incalculable importance to future antiquarians.476 Moulded and Ornamental Bricks The use of stucco reached a high point in Britain during the 18405, as noted before. Architects such as Nash and Wyatt had promoted it in many of their important constructions as a way to disguis[...]ck duty was the chief obstacle to the development of bricks of "artistic patterns and moulds".478 The repeal of the duty did in fact stimulate the moulded brick trade but the re[...]seen until the 1860s and 18705 with the promotion of "Queen |
| 52 Anne" style and the Arts and Crafts movement, developed by such men as Rus[...]ed bricks had been used on and off since the time of Elizabethl but declined to virtually nothing after the imposition of duty and an especially high duty on "fancy" bricks.480 There are few specific references to the types of moulded and ornamental bricks as the shapes used[...], bullnosed etc.), though patterns on the surface of bricks, as with ornamental tiles such as Mintons,[...]xtended the tile making principles to the forming of ornamental bricks.481 These bricks, however, were[...]ick Works at Rugby by 1858 produced white bricks "of almost any design" by machinery.482 Many machines were able to produce bricks of various shapes. The most common machines were the re—pressing machines such as those of Clayton's483 and Fawcett's484 but any moulding ma[...]dies to produce any shaped brick. An illustration of a Fawcett machine displays the common range of such bricks.485 Bourry illustrates a range ”fancy" bricks both of the shaped and fancy impression types486 and an i[...]s.”7 Glazed and Coloured Bricks Up to the end of the eighteenth century the only colours available were due to differential burning in kilns and clamps, producing a variety of pale to deep reds and partially vitrified purple[...]ot change its colour when burned but was too pure in alumina to be used for making bricks.“90 By the second decade of the nineteenth century, white bricks were being m[...]rted into London as facing bricks.491 By the end of the eighteenth century a London stock brick, known as a "marl" or "malm" was developed which was of a good yellow colour and was hard and |
| [...]rned.492 Marls were used for the external facings of London buildings and as well as for rubbed or fla[...]during the late 18405 described a coloured brick of a pale buff "resembling the colour of Bath—stone" which gave buildings the highly desirable effect of resembling stone.496 It is clear if he wasnot r[...]marls which were elsewhere described497 as being of a "bright uniform yellow colour" and "fine yellow[...]ky clay or they were made by adding chalk to clay in the wash mill.499 Artificial process marls required about 6 per cent of chalk added as the wash mill, the mixture was reduced to a thick cream and allowed to dehydrate in tanks. Screened cinders were added and the whole[...]re made artificially but had previously been made of natural marl. Gee calls them malms and the clay,[...]sandy and calcarous" according to the proportion of alumina, silica and lime they contained.501 They also varied in colour, blue, red and yellow etc.502 The brick described by Wilson, of a "pale buff" colour appears to have been the type of gault brick of a "pale buff cream" discussed by Winser as having become popular in London from the 18505.503 Wilson thought that thi[...]ered chalk with the clay but controlling the heat of the kiln and using a special fuel. Wilson admitte[...]secret as possible among the manufacturers". Some of the bricks exhibiting a "beautiful and perfect bu[...]on oxide on inferior bricks.505 The light bricks of white, yellow or buff, being porous absorbed the soot etc. of industrialized areas and soon turned a dull grey[...]early stage, leading some to glaze their bricks. In 1851, two rooms of the Prince Albert Model House were decorated with[...]and were glazed.507 Bale's brickworks specialized in coloured, glazed bricks by 1856; the techn[...] |
| 54 to the process of making ornamental flooring tiles, like those of Minton's.508 Although semi-glazed bricks were gen[...]ce with a flux which melted silica on the surface of the brick. Other methods included applying a glaze to the suface of the brick or even throwing salt into the kiln dur[...]oofing, resinous compounds and a soluble silicate of soda were used. Pigments could be added to the gl[...]sand a white brick would result without warping. In fact any clay containing no more than 6 per cent of iron and to which was added chalk, would produce[...]e kilns were chosen for burning to avoid deposits of soot. White bricks were often perforated or made hollow because of their high specific gravity. Esbury, or Beaulieu[...]olk whites were made from sand gault clay. Gaults in general were white bricks but were often perforat[...]the Patent White Brickworks at Rugby specialized in white facing bricks and "architectural white brick mouldings of almost any design". These bricks were made by patent machinery providing a brick of sharp arrises.515 Formulae began to be published from the 18605 on how to obtain colour in bricks by the addition of foreign elements. It was well known that iron oxi[...]d burning at a great heat. These bricks were made in Staffordshire by machine which finely ground the[...]ocks, railway bridges and vaducts.516 These types of bricks were known as the "Staffordshire blues". In Wolverhampton at Dudley they were largely[...] |
| [...], if the lime content was increased. The addition of magnesia to lime and iron oxide also produced a brown brick.521 A lot of experimentation in colour occurred at the various brickyards but the most successful of these were nearly always kept a secret.In Sydney shaped and coloured bricks were virtually[...]the mid to late 18803, when they made their debut in the first "Federation", or "Queen Anne", style bu[...]the 18705. The greatest demand for moulded bricks of good colour occurred during the 18905 to the end of the first decade of the twentieth century.523 Fire or Refractory Bricks Fire bricks were chiefly used in lining furnaces and ovens or in places where they were required to resist the strongest of heat where ordinary bricks would fuse and vitrify as they shrank.524 This category of bricks was not well documented but is useful for dating certain buildings and structures in that they often had identifying letters or words[...]the late 18505 considered an export trade, those of "common qualities" were often shipped to Australia.525 Fire bricks in Australasia were sometimes used in baking ovens and arches of fireplaces, as well as fireplaces for burning ant[...]al ones included with the regular building bricks in walls. In smelting furnaces and ovens, they were regularly[...]ty bricks could often survive 250 charges, though in cases where the impurities reacted with the smelt[...]y not survive 25 heats.526 Thus fire bricks found in a disused furnace or oven, generally represent th[...]t they were contemporaneous with the construction of the furnace or oven. Where fires were not of a great heat, such as in a fireplace arch or baking oven, the fireb[...] |
| 56 in colour and containing "a very large proportion of sand", were mainly used for coating furances and lining the ovens of glasshouses.527 Later Windsor loam (clay and loam[...]brick was made below the usual brick size and was of a "deep, but bright red colour". The brick was comparatively soft and composed mostly of sand, cemented together with a "minute" quantity of clay. Although it could be cut with a common saw[...]d became hard and durable after the first heating in a furnace. It was regularly used to form the arch[...]lting iron. It was recommended also for the domes of furnaces and any area which was not subjected to blows by the throwing in of large logs or areas to be raked with large iron p[...]Stourbridge brick was used.529 A similar variety of the Windsor brick was made at Cheam in Surrey. By the late 1840s, these bricks were stam[...]e called "Non-such" bricks.530 The other variety of fire brick was made at Stourbridge and were known[...]ourbridge brick was larger than the common bricks of the time and were of a pale yellow or red colour. It was a non absorbant brick and could resist the heat of steel. The brick was manufactured from bricks made of Stourbridge fire clay which were then ground to a course powder and remoulded with an additional quantity of fire clay and fired in the usual way.531 An 1844 account mentioned that they were formed out of old firebricks, crucibles and glass pots reduced to powder and contained an excess of silica over alumina.532 By the 18405 fire bricks were often made in a wedge form for building arches and for use in segments of circles for building round furnaces of f1ues.533 Fire bricks were often by necessity moulded in different shapes for different purposes because they could not be dressed and exposed in a furnace without losing its power.534 Flemish c[...]ed were often used for paving but were also used in the construction of ovens.535 Fire bricks began to be made in several localities as the demand increased[...] |
| [...]ers, oven builders, shippers etc., to their stock of Stourbridge, Welsh and Newcastle firebricks, lumps and tiles of all sizes. Fire clays, loams, Dutch clinkers, Win[...]n tiles etc., were also available from the "ships in the river at a great reduction".536 Incidentally[...]irly free from lime and magnesia were to be found in association with coal measures.533 The Building News in 1858 mentioned that good bricks were made and fir[...]tle—on—Tyne were the chief centres.One part of clay and three parts of coarse pure sand540 was considered a good formula to resist high temperatues, but could not resist metals in a fusible state (producing oxidization). For the resistance of great heat, a coarsely powdered and burnt clay wa[...]ing with new formulae. By the 18605, the grinding of hard suitable clays seemed to form the best material for fire bricks. In one instance during the late 18505 "valuable" fire bricks were made from the refuse of the China Clay Works of Devonshire. After washing out the kaolin the quar[...]ood heat resisting bricks.5‘12 The introduction of the Bessemer process required bricks where the ch[...]as fluxes and made bricks run.543 The best class of these bricks required 16 parts of quartz to one of plastic clay; the second class bricks were made of 16 parts of ground first class bricks and one part of clay; and third class bricks were made of 8 parts of second and third class bricks to one part of clay. Sufficient water was added to the crumbly m[...]ady for moulding. First class bricks were pressed in a machine for three quarters of an hour under the weight of three tons per square inch. Second and third class bricks were moulded by hand in open moulds.544 |
| 58 Formulae quoted in various publications for fire bricks often seem to conflict; in some publications lime or potash are condemned whereas in others they are represented as an essential ingredient.545 The Ure Supplement of 1879 discusses the problem at length.546 There wa[...]tly under different circumstances. A porous brick of large grain was suitable for blast furnaces but a close grain of fine material (some fire clay) was suitable for c[...]fusible brick known. Magnesia was often condemned in clay as it made the clay fusible but it was found that in large quantities it made a very refractory brick.[...]was found to be harmless if there was an absence of alkalais unless the bricks were used for melting steel. With the absence of silica, a fire brick could contain five of six per cent iron oxide.547 The Ure supplement of 1879 admitted that satisfactory answers to the qu[...]had not been received.548 The metallurgical world of the time had come to the conclusion that the refractory material of the future had to be made artificially as there was no solution in the use of natural materials. It was found that fire bricks[...]rick manufacturers produced many grades and types of fire bricks by the late nineteenth century, the bricks were often impressed with symbols expressing the type of fire brick, such as "H.A." or "high alumina", "SIL" for pure silica. The most common of the British export fire bricks originated from Gl[...]Cardowan patent being very common. John G. Stein of Bonnybridge, near Glasgow, Scotland (est. 1887) who exported many types of refractory bricks impressed with names indicating the amount of alumina and silica used, "Stein" (33/3596[...] |
| 59 Co were one of the earliest to export bricks.551 Gartcraig and G[...]idge; etc. Firebricks are usually white or cream in colour and are very similar in appearance to dry press bricks int hat they have[...]ers and there is not ' sufficient source material in Australia in order to attempt a gazetteer, which would be of inestimable value. Attempts to rival the imports in Australia were not successful until after the turn of the century, though they had been produced from s[...]re. Sydney Brickmaking During the initial years of settlement, there was a desperate shortage of tradesmen. The few persons who were skilled were quickly utilized as overseers of the various specialist "gangs". The unskilled men[...]igned to the brickmakers gang had the opportunity of learning every aspect of the trade. Several of the more ambitious convicts would have graduated[...]. Any aptitude would have been encouraged because of the great shortage of tradesmen. There was no technical education and o[...]ick trade, at least, this remained the only means of acquiring the skill until it was superseded by me[...]ments up to the 18705 would have been an adoption of overseas borrowing554 modified by experience gained by local brickmakers of the peculiar conditions of an area. The trade was basically mediaevel in technological advancement but had benefited from years of trial and error, (except perhaps for the 1784—1850 period where tax was paid on unfired bricks in Britain). There were but few variables in the trade as it had reached a maturity whe[...] |
| 60 in quality had already been reached by Elizabethan times after which period only changes in fashion modified appearances until the advent of mechanization. For the proposed settlement, it had been anticipated in Sir George Young's Plan of 1875 that bricks would be made as a list of necessary tools included "Bricklayers tools".555[...]56 though some were sent out. The practical needs of the settlement were severly underestimated and poorly chosen because of the frequent requests for and complaints about the most elementary of tools. Within less than six months, for instance, there was already a shortage of bricklayers' trowels.557 With few exceptions, imp[...]tation and local tool making made up for the lack of direct importation from Britain. A list of articles sent by the First Fleet, extracted from the account books of the Admiralty, reveal that 12 brick moulds and 10[...]culated for such a size. The Mitchell Library has in its collection a brick taken from the 01d Government House site, it is very irregular in shape and measures approximatley 82‘: to 8-3/4[...]a flesh like orange colour. It contained a number of large holes where organic matter had burned out suggesting that the London method of clamp burning was used, where a percentage of the fuel was mixed in with the brick clay. There is little evidence th[...]e bricklayer and apparently a builder. He was put in charge of a gang of labourers who were responsible for the erection of the majority of huts built by May 1788.562 A month previously an unnamed person had been given charge of a gang in order to make bricks in the area subsequently known as the Brickfields.563 There is no doubt that Bloodworth knew the basics of making bricks as he was appointed superintendent of "Brickmakers and Bricklayers" on the 1st September 1791.564 Curiously, in view of his reputation as the first brickmaker, th[...] |
| 61 Bloodworth, (or Bloodsworth), was recorded in Tench as coming from Kingston upon Thames,566 which is located in Surrey but within the statutary fifteen miles from London. He, by inference, worked as a bricklayer/builder in the area, which suggests that he worked with regu[...], also came from the London area. It is unlikely, in those initial years at least, that an obscure or haphazard system of brickmaking was practiced, (especially considerin[...]generally noted for his building/brickwork skill: in 1790 he was given credit for having played a part in the erection of every "house or building";567 in 1804, he was acknowledged as "Superintendent of Builders", ”for many years". Bloodworth was credited with the erection of the brick built Government House and with the erection of "most of the public buildings since".5‘68 There can be l[...]e ensured as far as possible the quality and size of the bricks produced up to about 1804 for Governme[...]himself. The unnamed person who had been placed in charge of a gang making bricks by March 1788,569 could have[...]e his conviction. Wheeler was aged 26 at the time of his conviction (1785) but in the court records he was stated to be a labourerj’70 Tench's account of Wheeler strongly supports that he was involved in the brick trade around London as he could compare[...]ith at London, also showed the same knowledge but in his case, even his former employer, a Mr Scot, wa[...]akes it clear that King was working with his gang in 1789 as he wrote of "last year" under the date, November 1790. The ex[...]ing573 but it appears that King has slightly more in his favour as Australia's first brickmaker than John King. James Becket came in the Second Fleet. By November 1790 he was working at Parramatta with a gang of 52 people, turning out 25,000 bricks per werek.57[...]go" he worked at Birmingham. The extra large size of bricks found to date to 1793 at Parramatta Government House575 might reflect the custom of making larger bricks in the mid and north England areas. |
| 62 Not a great deal is known of Becket but the other men must have left an impression on the early brickmaking of Sydney. Wheeler was still in the Colony by 1828.576 King remained an overseer of brickmakers until he left the Colony in 1810.577 By the close of the first four wereks of landing at Port Jackson, brick clay had been found and "8 or 10 Convicts of the trade" were "employed in the Business".578 Collins entered similar news under the month of March: A gang of convicts was employed, under the direction of a person who understood the business, in making bricks at a spot about a mile from the settlement, at the head of Long Cove.579 No record survives to record how t[...]is fairly certain that the first lots were burned in clamps as there were no expendable bricks or ston[...]lly familiar with the London clamp burning method of burning bricks. The Old Sydney Government House b[...]g to the 1791/1792 period580 also showed evidence of having been clamp burned.581 Although clamp burni[...]at the policy was to construct proper brick kilns of a type commonly known as "Scotch" kilns. The fir[...]e saw the men "digging out a Kiln for the Burning of them".582 As noted earlier, it was sometimes the custom to dig out the floor of a Scotch kiln to the extent of four feet in depth. (This would have saved effort in the construction of higher kiln walls.) Disaster struck in August when the brick kiln "fell in more than once".583 Kiln walls were inclined inwa[...]y mud or clay was used to bind the brick or stone of the walls, so it is easy to imagine how heavy rains could wreck such a structure, especially when composed of poor materials. By the end of the year there were at least two kilns. Tench wrote about an assembled force of about fifty "Indians", "near the brick kilns, which stand but a mile from the town of Sydney" but the convicts working there pointed th[...]left their work at the brick kilns without leave" in March 1789 with the intent of plundering the natives at Botany Bay, arme[...] |
| 63 Up until July 1789 the brick gang, under the direction of the overseer, had averaged 10,000 bricks per mont[...]ce thought must have been lavished upon the topic of kilns, as by April 1790 Hunter was able to mentio[...]cles they made very well".587 By the latter half of 1789, James King with two stools and the assistance of 16 men and two boys were averaging 11,000 bricks per week. The average number of bricks made dropped during the period of "short allowance" (June 1790) but his team was in[...]terwards to compensate for the increased distance of carrying firewood to the kilns.588 Samuel Wheeler[...]one brick stool and two tile stools with the help of 21 men who "cut wood", dug clay etc.". Wheeler wa[...]0,000 bricks and tiles per month, (the proportion of bricks to tiles was optional). From June 1790 with some number of stools but 22 men and two boys, were tasked to ma[...]n for July 1790 accounted for 40 persons involved in making bricks and tiles and 50 persons involved in transporting the bricks.589 By November 1790 bric[...],000 per wee‘k.590 There was always a shortage of brickmakers and Governor Phillip made several requests for a “brick and tile maker" in June 1790, rather exaggerating the situation.”1[...]many were eventually sent out, though one arrived in the "Kitty" in December 1792.592 The bricks produced appeared to have been of a tolerable quality. Wheeler thought his bricks to be of a "moderately good" quality by English standards and if sold at Kingston-upon-Thames in 1784, they would havefetched about 24 shillings p[...]ingham, "eighteen months ago". By the last werek of February 1788, a soil had been discovered[...] |
| 64 in May to Lord Sydney596 and reported in July that they were making, "very good bricks".59[...]hat although the earth made good bricks, the want of lime for cement hindered their usefulness.598 Som[...]s bricks; Collins was not sure if it was a defect in the process or in the clay itself as they were a deep red colour af[...]durable. Collins thought that the bricks produced in Sydney were superior.599 Hunter was satisfied wit[...]s and pottery.600 It seems that the first batches of brick made at Parramatta were underfired, being a deep red colour, but in Sydney the bricks and tiles were described (1792) as being of one colour, a "light brown", "which make the buil[...]with brick buildings were largely due to the lack of lime. In September 1788, the Governor complained that they were obliged to lay bricks and stone in clay and that, by necessity, the walls had to be made "of an extraordinary thickness" and even then were no[...]t improve to a reasonable standard until the time of Macquarie but even‘ then a loam or mud mortar w[...]Parramatta, all brick buildings were found to be in a ruinous state by 1797, they were repaired durin[...]able to support their own weight".603 The problem of the lack of a strong mortar had repercussions for a couple of decades. In 1793 one of the first of a series of escapes/intrusions occurred where the bricks of a wall were simply dislodged.604 Many more reports of similar occurrences have been noted.605 By 1793 the enduring system of contracting brickmakers had already commenced. A[...],000 bricks for an officer's house "near the town of Sydney" and was charged forty two pounds and ten[...]rly outrageous price but labour was expensive and in short supply. This incident may have led to an in[...]cted the brickmaker was said to have an allotment of one hundred acres of land "near the town of Sydney".605 This appears to have been John Palmer who was granted 100 acres at the "head" of Garden Island Cove, east of the common grounds of the town of Sydney, on the 25th February 1793.607 Palm[...] |
| 65 own. By 1802, the brickyard was fully in operation, as shown on M.F. Peron's map of 1802. The works were probably established on the[...]n next to the stream is clearly indicated as part of the brickworks to the west, very close to Palmer'[...]ived to at least 1822609 but very little is known of its activities. By 1800 most major Government buildings were of brick but private houses were being built of brick also but were very expensive.610 It was still a luxury to have a chimney and floor of brick for the ordinary person, (for which 1400 br[...]lic protests were aired by 1803 about the expense of bricks and the danger of fires caused by wooden and wattle and daub chimneys. It was thought that a regulation of brick charges could remedy the situation. The main problem, as admitted in 1803, was that there were very few brickmakers an[...]ce could be lowered to a reasonable rate, the use of bricks would become more general.612 The figures of men in the Government brick gangs during 1790 were unusually high because of the programme to build enduring Government buildi[...]luding some boysfi’13 The figures from the end of 1790 must have steadily declined. A number of those involved in brickmaking in Sydney were sent ot Norfolk Island by February 17[...]efi'14 During 1791 bricks were still being made "in numbers and with ease" at Sydney and Parramatta for the building programme.615 The number of brickmakers is difficult to gauge betweren 1791 a[...]usive), there were 24 men making bricks at a rate of 12,000 per werek, and six tilemakers producing 3,000 tiles per werek.615 Parramatta had half the number of brickmakers and half the production rate but produced no tiles for those years.617 By the close of 1799 it was decided to form another gang of brickmakers and the carpenters were tasked to mak[...]moolds [sic], tables etc., etc. for a second gang of brickmakers".618 Curiously, the Return for the year 1800 shows no increase in either Sydney or Parramatta.619 The general muste[...]st 1800, (convicts and free men not having grants of land), reveal 44 brick and tilemakers in Sydney and only one for Parramatta, Toong[...] |
| 66 were included but the absence of the Parramatta gang is a puzzle, unless they were helping out in Sydney at the time of the muster. The 1800 Return also reveals that two[...]er 1800, the Returns are replaced with statements of quarterly employment. Data for the years 1801 and[...]brickmaker‘s tools.621 For the quarterly ending in March, August and December, 20, 12 and 13 brickmakers were recorded for each quarter: in December 10 brickmakers were located at Parramatt[...]802 to June 1805, only 12 brickmakers were listed in the returns.623 No brickmakers were listed in Parramatta at all during the 1804/1805 period but 19 brickmakers were listed outside of Sydney and Parramatta in the quarter ending in June 1805 (Newcastle, Norfolk Island etc.).624 In September 1805, 11 brickmakers were working in Sydney.625 The returns for December 1805 and August 1806 show no figures under the heading of "brick and tilemakers".626 A Return for October 1[...]nt brickmakers gradually cease to be incorporated in correspondence to the authorities in Great Britain; this reflects the maturity of the industry. The pattern in Sydney was repeated in every new settlement founded from Parramatta and Newfolk Island on. As in the case of John Stretton, an ex—brick and tilemaker from S[...]reward for his services as a brickmaker, a ticket of leave. Around 1816 he was sent to George Town as an overseer of brickmakers. Stretton, like his predecessors was slowed down in his work because the men under him were "learners[...]the trade.629 The Brickfields It was customary in most settlements to set aside a suitable area for[...]ate individuals could use the area too but by way of a lease". Leases were also sold by individuals who had obtained private property in such an area or a Government lease.“0 |
| 67 The first brickfield in the Sydney area was located in the depression between the present Town Hall Station and Central Station eastwards of George street.631 The site, near a number of water sources, was chosen for its suitable "brick earth", or clay, by March 1788.632 The location is shown in Cribb's plan of April 1788. During July 1790 a road was formed to the Brickfields to facilitate the cartage of bricks into Sydney.”3 By 1793, three brick carts were in operation, drawn by twelve men. Each cart transpo[...]or 350 bricks, one team carting either four loads of tiles or five of bricks per day.634 The brickfields, in August 1789, were made one of the four districts of Sydney. The brickfields may be regarded as the first suburb of Sydney. In 1799 the "Brick Fields" were described as, "a suburb of the town of Sydney . . . within a few yards of the main road.635 An illustration of the area shows a number houses and plots by Augus[...]d 72 houses.537 The area may previously have been of some significance to the aboriginal population, as a number of meetings and incidents involving the aborigines occurred there before 1300.533 During the first two decades of the nineteenth century most references to the brickfields are to do with the buying and selling of domestic houses, goods, and major or petty crimes[...]rickmaking could co-exist with such a high degree of domestic and general trade activities. There is n[...]ssing by the road to Parramatta, to gather a load of brickbats from the Brickfields and off—load the[...]seer.640 The Government continued to make bricks in the Brickfields but several convicts made their o[...]t working hours. Those requiring a certain amount of bricks, advertised the quantity wanted and would[...]rickmaker.641 There must have been quite a number of private brickyards in operation by the end of the first decade of the nineteenth century as advertisements for the letting of brickyards often mention adjoining leases or properties of private individuals.642 ' The main route between[...]before 1811 was via Hyde Park. Government Orders of 05:10:1811 closed the old access road and ordered |
| [...]pottery leaving the Brickfields.644 By the time of Governor Macquarie the Brickfields had spread in all directions from the original nucleus. In October 1810 Macquarie wished to prevent, "any en[...]future transgressions would lead to the revoking of "permission" to make bricks at the Brickfields.645 Bricks from the Macquarie period are well represented in surviving buildings, they appear to have been of good quality but the bricks seen were especially[...]building), and do not represent the average brick of the time. The bricks used internally are more rep[...]arracks, St James' church and the Law Courts vary in size and quality. Attempts to improve the quality of bricks were made by such men as Druit, who betwee[...]ble covered kiln", for Government bricks, capable of burning 100,000 bricks at a time.647 At the time[...]Interviews by Commissioner Bigge reveal a wealth of evidence and a rather mixed picture. Bigge reported that Government bricks were found to be "very interior in quality" compared to those made by Government men in their private time, ". . . although composed nearly of the same materials, and burned in kilns immediately adjoining to those of the government". The moulds used, resulted in bad bricks because of irregularity in the sizes of brick mouldsfi49 Attempts have been made to com[...]Bricks up to about 1800 tend to the smaller sizes of the British brick laws but vary quite a lot. It w[...], and even within the same building: this was one of Bigge's main complaints but was obviously never h[...]roblem was probably due to differential shrinkage in the kiln. Bigge was concerned that good tools should be used in Government buildings and that "in every instance" these should be marked wit[...] |
| [...].651 It appears that irregularities also occurred in the stealing of Government bricks and from about 1823, (no evidence of earlier examples found in precisely dated structures), Government bricks be[...]ow. The private sector began to mark their bricks in distinctive ways for the same reason by the 18305[...]on practice until the 1850s. More often than not, in later times, the practise of distinctive frogs on bricks was to distinguish ea[...]305 and 1840s it was not unusual for the initials of the property owner or property name to be impress[...]specific after the 18205, as various improvements in the brick trade became to be taken for granted.[...]re were 17 brickmakers, either free men or ticket of leavers in all of New South Wales: though this figure did not inclu[...]820s] were being made at almost every settlement. In Sydney the Brickfields continued to produce the majority of bricks but there was little improvement really, either in the bricks or the method of producing them. Conditions must have still been fairly primitive, Macquarie reported to Bath in September 1820 that, "vast quantities of Bricks" were destroyed by rain before stacking in the kilns, (i.e., no sheds).By the mid 18205, Cunningham reported that all of Sydney's bricks were made at the Brickfields, as[...]called that the Brickfields were formerly thought of as a "Sabbath's Days' walk",654 indicating that they were still in operation and that the availability of transport had been much improved. The bricks or lime cannot have changed much in quality by the time of Cunningham's visit (1826)“355 because he noted that a burglar could pick a hole through a brick wall "in a very few minutes".656 In 1838, the Sydney Building Act of 1837 was thoroughly reviewed and interviews were published of various architects, builders etc., on aspects of the Act. Evidently, the variation seen in the brick sizes by Bigge had not improved; |
| [...]clause be added to the Act fixing the dimensions of Sydney bricks, because of the "great variation observable in the size of the bricks used . . .". He supported the adoption of the London Brick size of 8—3/4 x 4 x 2% inches.657 Henry Robertson, architect, judged the local bricks to be inferior in quality to the standard London article.658 The Sy[...]ording to Henry Scope, builder, because they were of such bad quality that they decomposed when used underground.659 No assessment was made in the Act itself and the advice for standardization[...]o- be regarded as a blot on Sydney. George street in that area was infamous for its steep, dangerous a[...]305. By the time Maclehose wrote his "The Picture of Sydney" in 1838, the brickfields had closed down: Maclehose explained the origin of the name of the area, Brickfield Hill, "from the numerous brick kilns formerly in that quarter".661 Fowles' 1848 work makes no mention of the area at all.“2 A great deal of the remaining ground of the Brickfields were levelled off and used to fil[...]nds, it was estimated that one million cubic feet of fill was usedfi63 The craters, or clay pits, remained until 1852 and were then filled in.554 A brickmaker, Henry Edwards, who worked during that period, recalled that the Council of the day, refused permission to build on the sites of former pits of buildings higher than one storey.665Despite the[...]lear that several private establishments remained in the area, though probably mostly to the south, un[...]y bus-stop area, or Hutchesson's Paddock).666 One of the earliest new areas (by the late 18203) was along South Head road.667 The brickmakers of the Brickfields shifted their operations from the[...]urry Hills, Glebe, Ultimo and Camperdown were one of the first areas to be exploited and at about the[...]nto the twentieth century. With the establishment of the railway |
| 110. The "Stupid" was well known among Sydney brickyards of the 18805—19205 (Bourry, fig.67). |
| 71 and the opening of vast areas for residential purposes during the 18[...]rdt, Marrickville, Ashfield etc.“8 By the time of the expansion away from the traditional brickfields frogs of various designs became common. The most common frog shapes of the 18405 to 18705 were rectangles of all proportions, lozenges, hearts and heel shapes[...]d bricks begin to be found from the 18305 onwards of the types as listed above. Panelled rectangular b[...]opular from the 1870s to 18905, but more commonly in country areas. Earlier examples of broad but shallow depressions have been found in two early structures dating to ca.1806 and ca.l82[...]e that they could easily be overlooked.)669 Many of the early machine made bricks had standard shaped[...]ssed upon them. The Gazetteer may be found useful in establishing the maker's name and perhaps a date. Mechanization There was a gradual mechanization of the brickmaking process but the documentation for[...]ever, that any mechanization before the 18705 was of no consequence to the trade as a wholefil70 Machinery used in connection with brickmaking consisted mainly of horsedrawn puddling machines and the first machin[...]licable only to country areas). An official list of manufacturies in New South Wales, lists one with "Steam machinery for making bricks" in 1855 and two in 1856.672 It was not stated as to which aspect the[...]oted the rich potential brickmaking machinery had in Australia. F. Rossi, in the Hassall Correspondence, in 1861, promised the Rev. Hassall that he wo[...] |
| [...]Iniersi‘ai'e mcrl‘erials prove successful0 In earlier days ofher Sfafes, due fa maferials avail[...]ou as +0 whefhEr you can adopf drypress mefhods in your yarcL Dryprasa[...] |
| [...]ry". The earliest reference to a "first" appeared in the biographical section of the Centennial History of New South Wales, published in 1888, which gives the Goodsell—Tye partnership[...]ing made by the early 18805 and common by the end of this period, Shale, used to this day, began to be[...]d during the early 18805.The subsequent history of Sydney brickmaking may best be deduced through Th[...]es, dates and locations. By the 18805 the history of bricks becomes too complex to deal with it on a g[...]d rather be viewed from suburb to suburb, keeping in mind the expense of cartage. |
| [...]32. 73 Notes — Chapter One The Basic process of making common bricks for houses is referred to, w[...]. The Building News, 16:01:1857, p.61. Journals of the House of Commons, 21:03:1725, p.631. Rees, The Cyclopedia: A Universal Dictionary of Arts, Science: and Literature, London, 1819, p.2. The[...]e Builder, 1845, p.183. Dobson, C.G. Manufacture of Bricks and Tiles, The Clay Products Journal of Australia, May 1936, p.25. Young, D. Brickmaking[...]lder, 14:12:1844, p.615. Cresy, E. Encyclopaedia of Civil Engineering, London 1880, New Immion, p.709[...]Burn, R.S. The Colonists and Emmigrants Handbook of the Mechanical Arts. Edinburgh and London, 1854, p.93. Ure's Dictionary of Arts, Manufactures and Mines, 1860 edition (Robert Hunt was the editor of this work and the later editions), p.447. The Bu[...]Cresy, op.cit., p.709. Tomlinson, C. Cyclopedia of Useful Arts, London, 1852/1853, p.187. Rees, op.cit., Brick Z[...]Tomlinson, op.cit., p.186. Dawes, A. Brickmaking in Australia, The Clay Products Journal of Australia, November 1935, p.12. Wilson, op.cit., p.534. Combination of sources. Dawes, op.cit., p.12: Wilson, op.[...] |
| [...]. Tomlinson, op.cit., p.378.Spons’ Dictionary of Engineering, London, 1874, p.659. Ibid. BEJANZ,[...]News, 03:06:1870, p.VIII. Hazleton, W. The Charm of Brickwork. Thesis, Bachelor of Architecture, University of Sydney, 1928. Unpaginated. Hazleton may have mistaken a vertical mark along the edge of a brick as a sign of wear or cracking. Ure, op.cit., 1860, p.444: Win[...], p.188. BEJANZ, 23:02:1889, p.150. The adoption of this process in Australia could be on account of the weather conditions. Spons, op.cit., 1881, p.[...]p.535. BEJANZ, 23:02:1889, p.150. The production of bricks during the first few years of settlement would not allow for a drying period of more than a couple of weeks. From an 18205 former cross wall uncovered in the north—east ground floor room of the Main Building of the Hyde Park Barracks, 1981 excavation. |
| [...]re examined. Some good examples survive just out of Mudgee and others may be seen in photographs of the Holterman Collection in the Mitchell Library. Some are described as havi[...]have been done whent he first kiln ws constructed in Sydney. The above account taken largely from Wil[...]op.cit., p.709. Wilson, op.cit., p.536. Earlier in the century, wood, brush, furze, straw, brake, or[...]the list. At the old kiln at Mudgee, great piles of timber were found in the vicinity during a visit there in 1977. The above information is a combination of Rees, op.cit., Brick, p.3; and Wilson, op.cit., p[...]Winser, op.cit., p.230. Holden, E.A. The History of the Brick, Tile and Clay Products Industries in Australia. (Mangrovite Calendar) 1935, unpaginate[...]lns were being introduced by "one or two firms", "in recent years", to avoid loss due to the irregular temperatures in the clap. Knight, op.cit., p.370. Bricks dating[...]ge black holes and block dots where some material of organic origin has burned out. Anon. Bric[...] |
| [...]ern Brickmaking, London, 1956, p.29. The remains of clamps (flues, decomposed brick, brick clay, and[...]ing News, 01:02:1861, p.98. The example was noted in India. It seems to me that the figures for the fu[...]. Ibid. For example: Freeland, J.M. Architecture in Australia. Melbourne, 1968, p.5; Cox, Alan. Brick[...]it., p.189. Cox, op.cit., pp.9 and 15. Journals of the House of Commons, 28 February 1725, p.593. Ibid., p.594.[...]06:02:1857, p.135. Though, he was first mentioned in 1851 in connection with the 1851 Exhibition. The[...] |
| [...]ates which cannot be confirmed and mistakes occur in many other authorities.Wilson, op.cit., p.533.[...]Assembly, Votes and Proceedings for 1838. Report of the Committee of the Legislative Council (The Building Act), p.44.[...]tteries Ltd. Dianiska, Young and Tay. Backgrounds of Melbourne. Brick, 1959. Thesis, University of Melbourne, p.9, Faculty of Architecture. Though bricks of the north tended to be thicker than those of the south. Twelvetrees, op.cit., p.64. Knight,[...]nd 379. On page 370 he believed that a cubic foot of bricks weighed 115 lbs, and on p.379, 120 lbs. Those bricks formed with a large proportion of organic materials or ash would be lighter than those of pure clay and soil. Ure, op.cit., p.443. Mayes,[...]There is no reliable documentation on this aspect of brickmaking. Private Tasmanian collection.[...] |
| [...]p.29. The Builder, 19:04:1845, p.182. See p.615 of the 1844 edition. Ibid., p.182. Breeze was also[...]could be substituted. Coke was reduced from coal in air—free "close retorts" Breeze was produced from coals consumed in an air rich open grate which retained the sulphur[...]p.615. Ibid. Some brickworks began to specialize in making white bricks, which had been made famous through the developments surrounding the Great Exhibition of 1851. See The Building News, 09:07:1858 p.VII. By the late 19505 others were specializing in coloured glazed bricks for "Polychromatic Archite[...]Brick Co. Ltd. South Australia. Low, D. Elements of Practical Agriculture, fifth ed., London 1847, p.[...]ay was churned by blades on a turning wheel. One of the earliest to be reported in Britain was the US patent of Mr B.H. Brown. The Builder, 20:09:1845, p.449. U[...]e worked on the same principle. Low, D. Elements of Practical Agriculture, 5th edition, London, 1847, pp.261-264. This machine could produce tiles "of any shape and size", including flat and roofing tiles and also bricks "of any shape". Ibid., p.264. Earlier editions shoul[...]d, as often further editions were merely reprints of old information. Cox, op.cit., pp.37-39. The Bu[...]lark, D.K. The Exhibited Machinery, A Cyclopaedia of the Machinery Represented at the Internati[...] |
| [...]245. 246. 247. 248.249. 79 Spons' Dictionary of Engineering, London, 1881, p.82. for Ainslie. Ure, 1853, op.cit., pp.277 and 278. Also illustrated in the 1860 and 1878 editions. The Builder, 04:08:1[...]op.cit., pp.642 and 650—655. Great Exhibition of the Works of Industry of all Nations, 1851: Official and Descriptive and I[...]itect, had patented the actual brick design. None of the bricks are ascribed to Craven but perhaps the[...]t. Ibid. Ibid., 25:05:1866, p.351. Illustrated in Spons' 1874, figures 1304, 1320, 1324, 1328 and 1[...]ure 1325. Ibid., figure 1326. Iron, The Journal of Science, Metals and Manufactures, (incorp. The Me[...]ABCN, 16:07:1887, p.155. C. Lynne, The Industries of NSW, 1882, pp.115 and 116. Fieldwork, 1977. Brady, G.S. Official Post Office Directory of the Building Trades, England etc., 3rd edition, 1[...]that his occupation was mistaken for his surname in the notice. Ibid. Ibid., 05:12:1846, p.5[...] |
| [...]Ure, 1853, op.cit., p.275. Edward Jones' patent of 1835 typified this type. Ibid., p.273.The Build[...]figure 240. Ibid. The English Mechanic and Mirror of Science, 23:04:1869, figures 1 and 2. This was a strong factor in machine brickmaking of the 18805 to 19205 period in Sydney which constantly led brickmakers to return[...]t Bros machines. See Partridge, T.(). Brickmaking in New South Wales. John Sands Ltd, (late 1920s), pp[...]8:10:1888, p.126. The English Mechanic and Mirror of Science, 23:04:1869, figure 2. "Bradley and Crav[...]8505 as Bradley and Craven machines were promoted in Chamberlain"s Catalogue of 1859. H. Chamberlain patented his inventions duri[...]y later. Letter from R.E. Craven, sales director of the present company, the Craven Fawcett Group Limited, to Miss Olga Pavlov, dated 27:05:1976. A copy of this letter was sent to Mr Alfred Barbara on 18:0[...]pp.1 and 2. "Press" was often used as a synonym of "machine", not to be confused with the type of press which re-pressed bricks from a wire cut or[...]e information on the machines Nos 1—3 was found in the R.E. Craven, Letter 1976, pp.1—3; AB[...] |
| [...]2. Based on the illustration, figure 2, published in The English Mechanic and Mirror of Science, 23:04:1869.283. ABCN, 04:10:1890, p.24[...], p.23. 292. ABCN, 15:12:1888, p.541. An account in BEJANZ, 15:12:1888, [1.542 is not quite as accura[...]Fawcett is often incorrectly rendered as Faucett in publications. 297. The Australasian Ironmonger, O[...]313. Ibid., p.168. 314. Byrne, A.T. Inspection of the Materials and Workmanship Employed in Construction. N.Y. 1893, lst ed., p.19. 315. Ure[...]ightly moistured moulds and subjected to 600 tons of pressure. 320. Ure, 1853, op.cit., p.277. |
| [...]17. Partridge, op.cit., p.3. Centennial History of New South Wales, 1888, (HE), p.102. The Australas[...]"semi dry" machine. Visit to the Brickworks late in the 19705. Partridge, op.cit., p.3. Ibid., p.8.[...]7, op.cit., p.316. Lyne, Charles, The Industries of New South Wales, 1882, p.115. Ibid. Partridge, o[...]Brody, 1887, op.cit., p.316. The Railway Guide of N.S.W., 1881, p.65. Though the description[...] |
| [...]eing replaced at the Sherwood Brick and Tileworks in March 1891, ABCN,14:03:1891, p.198.BEJANZ, 23:0[...]Ure, 1860, op.cit., p.446. The Robert Schrivener of Shelton, Staff. was'one-such patent. The Builder[...]6. Hudson, op.cit., p.145. Several are described in Spons, op.cit., pp.2181-2185. See also BEJANZ, 21[...]p.17. The ANC gives the location as at "Roundwood in the West Riding of Yorkshire". |
| [...]argaret Woodhouse, Trade Catalogue, p.15 (current in 1983). Bourry, op.cit., p.221.Griffin, op.cit.,[...]ANC, November 1963, p.17. Index to NSW Letters of Registration of Invention, 1854-. 31:07:1887, No.154. Ibid., No.1[...]ectural Ornament, 1880—1920. PhD Thesis, School of Architecture, Melbourne University, p.14. The company began work in 1862. ANC, May 1961, p.31. See a late 18705 photograph in D. Bennett's Melbourne’s Yesterdays — A Photo[...]p.3. Ibid. Ibid. One was dismantled and set up in Mr Hayes, Oaks Steam Brickworks at Neutral Bay wi[...]d.) ' Nangle, J. Notes on Bricks and Brickmaking in and around Sydney. Engineering Association of NSW Proceedings, 9, 1893/94, p.63. Sydney Mail,[...]p.cit., p.63. Ibid. A similar situation existed in England by the 18403, where it was said that the general use of stucco was encouraged because of the poor bricks. In Australia, however, it was a genuine fashion. The[...]848, p.34; reversal 20:11:1847, p.552. The style in Australia was later called the "Federation[...] |
| [...]Exhibition. Ibid. Cox, op.cit., p.37. A drawing of the machine was published in 1841, see p.38. Great Exhibition Catalogue, 1851,[...], 12:07:1851, p.438. The article was on the topic of "hollow bricks etc." Ibid., 17:08:1850, p[...] |
| [...]305. 488. Winser, op.cit., p.229. 489. Journals of the House of Commons, 28:02:1725; Cresy, op.cit., p.710. Was of the opinion that red stocks were kiln burned and[...]J .M. Architect Extraordinary: The Life and Work of John Horbury Hunt: 1838-1904. Cassell, 197[...] |
| [...]Ibid. Large blocks called "lumps" were also made of Stourbridge clay and was used for the construction of furnaces.The Builder, 14:12:1844, p.815. Ibid.[...], 23:12:1848, p.623. Edward Cresy, Encyclopaedia of Civil Engineering. New Impression, London 1880, p.710. The text and illustrations of the "new impression" appear to date to the 18405[...]ugh neither the brick duty or any mention is made of the famous machines of the 18505. Ure, 1853, op.cit., p.270; Tomlinson,[...], op.cit., p.532. Compare the general statements in Spons, 1881, op.cit., p.188 with Ure, 1879, op.ci[...]Ritchie, J.M. "The Development and Significance of Technical Education in NSW 1880—1900". JRAHS, vol.55, p.245. HRNSW, v[...]adic examples may have occurred. The irregularity of this brick leads me to suspect that it was delibe[...]Collins, David. An Accountlof the English Colony in New South Wales, vol.1, p.22 (edited by Br[...] |
| [...]aptain Watkin. Sydney's First Four Years. Library of Australian History, Sydney 1979, p.295.Collins,[...]Collins, op.cit., p.17. Cobley, John, The Crimes of the First Fleet Convicts, A and R, 1985 edition,[...].cit., p.193. Ibid. He also made the distinction in prices between delivered and "at the kiln". Cobl[...]n, R.J. The Second Fleet: A Comprehensive Listing of Convicts who Safled in HMS Guardian, Lady Juliana, Neptune, Scarborough[...]eland, op.cit., p.146 (9% x 4% x 2—3/4). Census of NSW, 1828. See The Gazetteer of Sydney Brickmakers. Worgan, George B. Journal of a First Fleet Surgeon. Library of Australian History, Sydney, 1978, p.39. Worgan was referring to between the 23rd and 27th of February, "this last week", written on the 28th F[...]p.17. HRNSW, vol.1, part 2, pp.435—572. Found in the vicinity of the Old Government House site. Worgan, op.cit., p[...]op.cit., p.59. Hunter, J. An Historical Journal of Events at Sydney and at Sea 1787-1792, J.[...] |
| [...]p.cit., p.401. Thompson, George, Private Journal in Slavery and Famine, London 1794. (He was in the Colony in 1792.) HRNSW, vol.l, part 2, p.190. Collins, op.[...]0. Ibid., p.14. Noah, William. Voyage to Sydney in the Ship Hillsborough 1798-1799. Library of Australian History, Sydney, 1978, p.69. Collins,[...]ut as Tench gives us these figures under the date of November 1790, this seems unlikely. HRNSW, vol.1, part 2, p.435. There were 12 men "most of whom" had been employed at brickmaking in Sydney. The venture was unsuccessful because of a deficiency in the "clay". (There are no suitable clays o[...] |
| [...]he "outside Bricks" as "extremely good -- a proof of what this part of the Colony is capable in that way".Richie, P. The Bonwick Transcripts, v[...].J. Brickmaking and Mudgee. BA(HonsL Thesis, Fine Arts Department, University of Sydney, 1977. Bigge, J.T. Report of the Commissioner of Enquiry, on the State of Agriculture and Trade in New South Wales. Australiana Facsimile Edition No[...]. Ibid., pp.l9 and 20. Cunningham, P. Two years in NSW, London 1827, vol.1, p.94. Sydney Gazette, 13[...]ningham, op.cit., p.66. lbid., p.63. NSW Report of the Legislative Assembly, Votes and Proceedings Session of 1838, part 2. Report . . . to Consider The Buildi[...]S, vol.2, 1902, p.245. Maclehose, J. The Picture of Sydney, 1838, Sydney, 1838. Fowles, J. Sydney in 1848. Facsimile edition, Sydney, 1962. JRAHS, vol[...]ibrary, Doc.2883 unpaginated). See the Gazetteer of Sydney brickmakers. Ibid. Ibid. The above information was abstracted from lists of precisely dated brick. None of the brickmakers of the 18705 to 18905 who left records assert anything prior to the close of the 18603 as the very earliest. Holden, E.A. The History of the Brick, Tile and Clay Industries in Australia. Mangrovite Calendar 1935 (unpaginated). Session of the Legislative Council of NSW, Session for 1857, (vol.II), p.333. Hassall,[...]l, M.L. A1677, pp.923—926. Industrial Progress of NSW, Being a Report of the Inter-Colonial Exhibition of 1870, at Sydney. Sydney 1871, p.458. See The Gazetteer and the Centennial History of NSW, 1888, biographical section (which dif[...] |
| [...]bricks from various places. Note Bradford/Balmain in 113 (prob.18505). Note the Red Cross brick in 114 (Warwick Gemmell Collection). |
| [...]y on brickmaking,1 I recommended that a gazetteer of brickmakers should be compiled as an aid to dating bricks. Apart from the obvious applications of a gazetteer, common bricks found in association with marked bricks, (often double—p[...]ed by a particular brickmaker.The greater value of the following Gazetteer applies to the latter half of the nineteenth century and later when brickmakers[...]sometimes several brickmakers burned their bricks in the same kiln). Sometimes the moulds of machine—made bricks included initials or even names set in the frog, for example: "R. COOK", Rupert Cook; "R[...]lder; unfortunately, many yards used the same set of symbols. An arrow indicated that a brick was Gove[...]18305; the more elaborate arrows sometimes found in buildings of a much later date indicates a mischievous brickma[...]d 1788 to ca.1956. The chief sources are composed of all the available post office and manufacturing d[...]1839 to 1956, but even this period is not equal in each part of its coverage. |
| [...]om 1857—1932 is fairly reliably covered because of the Sands' ‘ Directories which give fairly specific details of address. Directaries before this period are sporadic and incomplete, (rarely mentioning the "lowly" trade of brickmaker). The manufacturing directories from 1[...]ion (under the particular headings) than the name of the company or maker and the suburb: unfortunately, gaps exist in the run of these directories (in available collections) during the 19505 and 19603[...]ailable for reference.3 It should be remembered, in the case of the directories, that the information was collected during the previous year of stated issue; but this has not been allowed for in the Gazetteer. In a few instances the list for the previous year was duplicated in toto for the next. The spelling of names often vary but are usually corrected in subsequent issues. Not too much emphasis should be placed on the exact wording of a company name (though, variations are acknowledged in the text). In some cases certain names have been omitted from one directory but continue to be listed in others, resulting in a weakness in the Gazetteer. Changes of address, which have been noted in the Gazetteer, often only indicate a change of name of a street, suburb or area. Formerly, some suburbs were only roughly defined, creating anomalies because of overlaps with other suburbs. In some cases where a brickyard was surrounded by two of more streets, it was not unusual for the access t[...]e changed from street to street without any shift of the actual yard. By consulting early maps or street directories, ostensible shifts of site may be confirmed or otherwise. A typical case involved the site of the present day Camdenville Park, Newtown which was in the hands of a Goodsell by the late 1840s and was probably kno[...]nd Pipe, Tile Works Ltd". Just about every member of the Goodsell family was given an address location at that site at some time in Sands' Directories. The earliest address for the[...]be forgiven for assuming that there were a score of brickyards involved over the years, whereas an examination of early maps, with the help of some incidental references, reveal that on[...] |
| [...]erences have been used to flesh out some entries. In some cases the inadequacy of the directories may be observed when a more relia[...]er is an interesting example; he was still listed in 1873 when he had actually left for England and had returned for about five years before he was included in Sands' Directory, even though he was still active in the brick trade. Recent studies on brickworks such as Thornleigh Brickworks4 have not been incorporated in The Gazetteer. It is interesting to note however that despite the works having been opened in 1902, one would find nothing in the directories under "Thornleigh" but one would[...]he Lion Tile Company: this company was not listed in the directories as such until 19525 which could l[...]1.The period 1788 to 1856 is poorly represented in The Gazetteer because of the nature of the source material. Up to 1800 only four brickma[...]and Samuel Wheeler, as they headed various gangs of brickmakers. Each "master" or "overseer", however[...]but only the 1828 census6 has been culled because of easy accessibility. Incidental references have be[...]ds will be processed to close the gaps. The value of The Gazetteer, however, is chiefly applicable to[...]m the 18405 onwards7 but chiefly from the 1870s. In a strict sense, even the period which is well covered, only a fraction of those involved were listed: In some yards up to 100 men were employed. |
| 94 There are not many categories of building materials which would benefit from the compilation of a gazetteer as an aid to dating. The only materia[...]would be those with individual markings and were of an enduring nature. Tiles, (wall, floor or roofin[...]ted from Britain before the 19205 and studies of markings and makers have been published within re[...]me work has also been done on the major producers of roofing tiles (local and overseas).9 Though the subject of tiles would make a more worthwhile subject for a[...]nuously made (and imported) from the initial year of settlement to the present day. |
| [...]ERTON, W.S. "Secretary and Manager", 1915—1917, of the City Brick Co. Ltd.ALEXANDRIA BRICK and TIL[...]cific parade, Dee Why ANDINA, Giuseppe (abstract of article) 1891: son of the most noted Italian brickmaker, Firma A[...] |
| Engaged with Baron Cavalchini in a series of experiments on Sydney area clays. Small experimen[...]co supplied fine white clay from Gosford, (a type of pure kaolin), which was modelled into a bust. Cla[...]me out for a while. Andina to return to Italy end of September and return to Sydney in March.11 Nangle (or the president) made roofing t[...]maker named Andini".1 »ANDREW, E.T. Secretary of the City Brick Co. Ltd., in 1911 (as listed in the Directories) ANDREWS, William 1886: George s[...]d, St Peters ANNABEL and JONES BRICKYARDS Listed in "The Echo" as one of the principal industries of St Peters13 ARGYLES, A.R. Manager, 1913—1915, of the Northern Suburbs Brick Co. Ltd. ARGYLL BRICK[...]—1932: Park road, Enfield ASCHE, John Formerly of the Warren Brick Co., and later representative of the Metropolitan Brick Co., for the North Sydney area by 1902.14 He was manager of the Austral Brick Company in 1912. ASCOTT, George 1871—1904: 1871, Balmain[...]ott". ASHCOT’I‘, George 1819—1828: Arrived in Sydney in 1819. By 1828, was working for John Harris, Bathu[...]27—1932. A long gap occurred from 1932 to 1947 in the directories. In 1947 it emerged as, "Ashfield Brick Co. Pty. Ltd"[...], "Lace Bricks a Specialty"; 1917, "Manufacturers of every description of Bricks. 96 |
| [...]). The works were always situated with the corner of Princes road and Park road. The company was style[...]911—1945. Products: 1911—1914, "Manufacturers of all classes of Bricks".AUBURN BRICK, TILE and POTTERY COMPANY[...]IN, Thomas 1888: Archer street, North Willoughby. In 1889, Thomas Austen [sic] was listed as the manager of the North Willoughby Brickyards AUSTRAL BRICK CO[...]as William K. Dawes. Dawes was the great grandson of George Dowes, representing the fourth generation of the family to engage in brickmaking in Australia. Although the first directory referenc[...]ick Company. Products; 1910-1931, "Manufacturers of all classes of bricks". AUSTRALIAN BRICK COMPANY 1911—1919: L[...]or from 1912 to 1914. Thomas Cottrill was manager in 1915. The company was registered by 1911 as the Australian Brickworks Limited. The name of this company was also called, by 1919, the "Lion[...]verpool road, Enfield This company first appeared in 1911 with a registered office at 58 Hunter street[...]st "Australian Brickworks" may have been a vranch of their operations. AUSTRIAN PIGMENT and FI[...] |
| BAGNALL, W.H. Managar (5") of Shannon's Brick, Tile and Pottery Co. Ltd., listed in 1928 and 1930. BAILEY, J. ' 1885: Railway road, Prospect and Sherwood BAKER One of the elected directors in 1886 of the Eight Hours Co-operative Brick, Tile and Pott[...]ewcastle, he may have begun his Australian career in Sydney.” BAKER, Thomas 1890-1894: Highgate str[...]e largest brickworks, along with lves' brickworks in the Colony18 and had received a wide reputation during the 18805.19 A description of 1893 revealed the manufacture of "bricks, drainpipes, terracotta and sanitary ware".20 A fuller description was given in 1894 where skillful burning (and use of clay), resulted in bricks of red hues and white bricks. The works also produce[...]den vases, finials, panels and "crestines". Some of the better class wares were said to ahve been used at the residence of a Mr Phillip Charley at Richmond. The figures and[...]189222 to 1904 and Mr Symonds as "superintendent" in 1894. Messrs Bakewell Bros. were comprised of three brothers, William, John and Thomas. The latter two died in their 405 and William died late in 1916 or early in 1917, aged about 65. William had five sons but on[...]. as "Brick and Pottery Works" for the first time in 1897 but were listed under "Potteries and Potters[...]500,000 machine made bricks at £2/5/0 per 1,000 in 1902.24 A double pressed and moulded brick machine by Fawcett's of Leeds was first used at the Beulah brickworks.25[...]a; chemical and sanitary goods; and "Pottery Ware of all descriptions". By 1908/1909, they advertised, "Chemical and Sanitary Goods and Pottery Ware of all descriptions". Part of their operations included the Beulah Brickworks. BAKEWELL and CURLEWIS Proprietors of the Warren Brick 00., listed from 1912—1[...] |
| [...]land street, Redfern BECKET, James 1790: Arrived in June 1790 and by November had a gang of 52 men at Parramatta.26 He was sent from Sydney in September in order to make 99 |
| 100 bricks for a large storehouse and a range of barracks.27 Becket may have remained in the area, as he was permitted a grant at Toongabb[...]ks were founded by Josiah Gentle. and specialized in the dry process. After his death it was so[...] |
| [...]8-1804: He may have been the first to make bricks in Australia (in 1788), and instructed many in the trade as he supervised the first gangs. He wa[...]e first builder.BLOODWORTH, James Bellamy A son of James Bloodworth, was said to have supervised con[...]road, Marrickville BLUNT, Charles 1883: Manager of Waddington's Steam Brickworks, Waterloo road, Ale[...]North Willoughby BOARD, T.A. Listed as secretary of the Standsure Brick Co. from 1889 to 1897.[...] |
| [...]sh BOWYER, Samuel 1811—1828: By 1828 he worked in Sydney, Sussex street BOYCE, William 1819—1828[...]radford and Co. exhibited at the Paris Exhibition of 1867 the following pieces: one square fire brick;[...]ry street, Burwood BREEDON, J. Listed as manager of the Merrylands Steam Brick works from 1896 to 189[...]BRETT, James 18805/18905: After the introduction of steam machinery, he became a shopkeeper fo[...] |
| [...]and "Brickmasters Association". It was an amalgam of various manufacturers to control the trade. It caused the price of bricks to fall by providing cheaper bricks in January 1894.33 Some brickmakers accused the Association of causing bankruptcy by September 1894, by being selective in the work handed out to its members.34 The Association may have been disbanded before the formation of its successor, the NSW Brick Co., around the turn of the century.BRICKMASTERS ASSOCIATION — Brickm[...]WORKS (PTY) LIMITED 1934—1965: This was formed in 1934 by a number of Sydney brick manufacturers. It purchased the Thornleigh Brickworks in 1938 from the Suburban Land and Investment Co. Lt[...]r brick manufacturers from 1941 to at least 1965. In 1952, their office was located at 12 Castlereagh[...]Brothers BROWN — see Lloyd BROWN, A.H. Listed in 1898 as proprietor for the Crown Plastic a[...] |
| BROWN, W. 1877: Norton street, Ashfield."William Brown, of Ashfield", "among the builders I knew in those days", (1880s/18905), "he was a man of wonderful disposition, a thorough gentleman, as h[...]med by all who came into contact with him". A son of the founder of the original firm of Brown and Sons, builders of Sydney. The father, "a small, active man, known in the trade as "Possum Brown" on account of his manner and ability to climb and run on very h[...]lliam and his brother, John, under the trade name of "W. and J. Brown", did the brickwork of a large portionof the Technological School at Ultimo.37 BROWN, William 1799: He arrived in July 1799, as a brickmaker.38 BROWN and COMPANY[...]AN, John 1854, 1864 and 1865: Waterloo John Bryan of Newtown exhibited bricks for smelting purposes at the Paris Exhibition of 1855.39 BRYAN, William 1844 and 1845: Glebe BRY[...]road, Parramatta; 1863, Ultimo street. He arrived in Sydney in 1823, aged about 20 years, on a seven year sentence. In 1828, he worked as a labourer for Mr Caghill, Kir[...]: Merrylands, near Parramatta, brickmaker. Listed in 1886 as a "New Insolvent" with liabilities of £150/15/6]; assets £11.4l BULLOCK, F.H.[...] |
| [...]eet, Cooks River road, Newtown. He was forced out of the business because of the adaption of steam powered machinery and became a grocer.42 Bu[...]elds, AlexandriaBURRELL, W. Listed as secretary of the Gurney Patent Brickmaking Co. in 1890. BURWOOD BRICKWORKS 1913—1932: Cheltenham road, Burwood Began production in 1913, on part of the former estate of John Dawson. Originally controlled by the Suburba[...]established its headquarters. Many Burwood houses in the area were built of the bricks from this company.43 BUSHELL, A. Listed as proprietor of the Crown Plastic and Fire Brick Co. in 1899 BUTCHER BROTHERS and COMPANY, (LIMITED by 1[...]). Applied for a Central Railway Station contract in |
| [...]ean street, Enfield CARDIN, w. Listed as Manager of the Excelsior Brickworks from 1900 to 1902 CARLT[...]GTON STEAM BRICK COMPANY 1885-1953, (note change of name): Barwon Park road, Alexandria These works began business operation in about 1885 on a site where brickworks had earlier[...]least 1892, (as listed); Henry Turner was listed in 1893. R.J. Nicholson was listed as secretary duri[...]t 1930, (as listed). There appears to be a break in the listings of the company from 1931 to 1940. CARTWRIGHT see Ke[...]CARTWRIGHT, George 1851: Pyrmont road CARVER One of the elected directors in 1886 of the Eight Hours Co—operative Brick, Tile[...] |
| [...]ranes lane, Castle Hill CASTNER, G.L. Proprietor of the Excelsior Brickworks, 1893 and 1894. CAVALCH[...]9, Barwon Park, Victoria street, St Peters, "Rear of Council Chambers"; 1920—1965: 2 Albert street, St Peters, "Rear of St Peters Town Hall". One authority believed that[...]later.47 . Products: 1915 and 1916, "all classes of Br1cks"; "Highest quality of Common Place and Moulded Bricks". By 1936, the company had a showroom at the Metropolitan Building, corner of Hunter and Bligh streets. CHALKING, John 1875—[...]1863: Cooks River road CHARLESWORTH, J. Manager of the Jubilee Steam Brickworks, 1902—1904;[...] |
| [...]oad, Alexandria As listed; E.T. Andrew, secretary in 1911 and S.P. Pitman in 1913 and 1914: W.S. Alderson was secretary and manager from 1915—1917. Products: 1911, "All classes of Bricks supplied"; 1915 and 1916, "Manufacturers of every description of Bricks and Fire Bricks".CLARK, G.T. Listed as[...]1879 and 1880, at Reserve road, North Willoughby. In 1879, he received good comments and an "honourabl[...]bricks at the Sydney International Exhibition.48 In 1886 he received the following comments for exhib[...]ydney: ". . . shows some very excellent specimens of fire brick, fire clay, terracotta clay, ornamenta[...]ulated for his good taste and having the services of a "clever and artistic designer".49 COLCLOUGH,L Listed as secretary at the Refractory Brick Co. in 1919. |
| [...]road, Marrickville COLLINS, A. Harrison Manager of the Gore Hill Brickworks, 1890—1893. COLLINS,[...]started at St Peters by W.G. Collins and Company in 1878 and by about 1884 and that there were six such works in Sydney and seven in Melbourne.50 COLLISON, James 1863: Silver street[...]ellow road, Marrickville COOK, J. Elected as one of the directors in 1886 of the Eight Hours Co—operative Brick, Tile and Po[...]or Rupert?) 1864: Waterloo COOK, Rupert (LIMITED in 1918) Continued under the name Cook's (Rupert), B[...]905, Denby street, Marrickville; 1906-1922, comer of Burwood road and Mitchell streets, Enfield. Rupert Cook was born about 1831 and died in August 1919.51 He had evidently been introduced to the trade by the mid 18405, probably as part of a family concern.52 In 1873, he returned (?) to England for six years and worked in the brick trade at Manchester. In about 1880, he established his new works at Denby[...]for his special ornamental and terracotta works "of all kinds", not to mention the commons. His white double pressed bricks were considered the best in the Colony, so much so that he could barel[...] |
| He was credited with production of plastic bricks, wire—cut and double pressed bricks and was believed to have been the first or one of the first to have produced white glazed or enamelled bricks "to any extent" in the Sydney district.54In 1888, his bricks were used throughout the Central[...]Light and Power Supply Company Limited. The best of Cook's red facing bricks were used for facing wor[...]om about the early 18805. The frequent occurrence of his "coloured" bricks, including those of special shapes seen around Sydney with "R. Cook", impressed in the frogs, suggest that he was one of the major producers of such bricks. The works survived to about 1962 un[...]lliam 1815—1828: By the latter date was working in Sydney, Clarence street. COOK, Willia, 1858-1871[...]reet, Enfield". The abbreviation, "Pty", appeared in 1952 and 1962. COOPER, Charles and COMPANY 1920:[...]reet, Canterbury Cottle Brothers were composed ’of Israel, William, George and Elijah of Croydon Park, Croydon. They obtained a patent for a kiln for burning bricks, tiles and pottery in 1888.57 COTTLE and SANDS 1892—1895: Hampton st[...]et, Canterbury COTTRIL, Thomas Listed as manager of the Australian Brick Co. in 1915 COVER, Peter 1890: Chisholm road, Auburn 110 |
| [...]ks COX, Abe and Jack They left brickmaking later in the nineteenth century to become jockeys. Abe being famous in Western Australia.58 COX, John 1828: South Head[...]listed proprietor for 1893 and 1894 was C. Bowen. In 1895, A. Falder was listed as proprietor (1’) A[...]er source claimed that the works were established in Webb street in 1879 using capital from David Jones' (who owned the land). The works were said to have closed in 1930 and the pit was utilized as a dump and a fac[...]1888, they were producing "plastic pressed bricks of a rich mahogany colour". These bricks were used in Normal Self's residence at Ashfieldfil In 1889, Button, Peters and Goodsell, constructed th[...]eet, Ashfield. Lamb Brothers were the proprietors in 1884 but by 1892, Frederick Lamb was liste[...] |
| [...]1902: 1885 and 1886, Chapel street, Marrickville. In 1887, he was at the brickfields, Mitchell road, Alexandria. £300 to £400 of fire damage had occurred to his machinery and engine room.63Curlewis was listed as the proprietor of the Warren Brick Co. from 1902 to 1911. CURRAN,[...]d, Marrickville Managing Director and proprietor of Standsure Brickworks from 1886 to 1910. DALEY, T. Stanley Listed as proprietor of Standsure Brickworks from 1916 to 1924. T.S. and[...]two different people as they were listed as such in the April 1919 telephone directory with different[...]uced locally.64 DAVIES, R.W. Listed as secretary of the Croydon Steam Brick Co., 1910-1914. DAVIES'[...]red — see Austral Brick Company He was involved in the Sydney brickmaking scene since as a boy around 1881 and in later years wrote a series of articles for the CPJA (1935). |
| DAWES, A.H. He was a son of W.K. Dawes and managed the New Austral Brick Comp[...]treet, Cooks River road George Dawes was a native of Sussex, England. He was the grandfather of Alfred Dawes and great grandfather of William K. Dawes of the Austral Brick Co. He started making bricks in Sydney about 1845. DAWES, Naason 1880: Mitchell road, Alexandria A son of George Dawes. He married the daughter of Alfred Tye of Brickmaking fame.55 He was listed as manager of Bakewell Brothers' from 1891—1904 and of the NSW Brick Co. Ltd. from 1904—1906. DAWES,[...]see Austral Brick Company He was a great grandson of George Dawes and a manager of the Austral Brick Company. He was the founder and[...]ad, Petersham (office and Stephen street, Balmain in 1912 and 1913); 1912—1915, Kerr street, North Waratah (works). Products: 1912—1915 "Makers of Sewer Pipes and Fittings also Terra Cotta[...] |
| [...]tany DIXON, Henry Dixon, "a gentleman well known in commercial circles", was the general manager for[...]66 DOBSON - see Gannon DOWNTON, A.G. Proprietor of the Excelsior Brickworks, 1895 and 1896, (as listed). DOWNTON, H.G. Proprietor of the Excelsior Brickworks, 1894, 1897 and 1898, (as listed). DOWNTON, W.J. Proprietor of the Excelsior Brickworks from 1903—1915. The works were in the hands of Trustees in 1916. However, even by April 1919, he was[...] |
| [...]and Draper EDWARDS, George L. Listed as manager of St Peters Brick Co. Ltd., 1915-1919 EDWARDS, Hen[...]Brickfields, Alexandria. His first brickyard was in the Brickfields area in George street. He had four sons. William James an[...]r street, St Leonards At 80, he was still active in the brick trade in 1935. He established the Waterloo and Waratah Bri[...]by hand. They later moved to Hurstville and lived in adjoining houses. The partnership failed. James s[...]le and Mr Gardener at Enfield. Henry had £2,000 of shares in the Mortdale Co. Jones left and joined a Company in Waterloo and then the Carlton Brickworks a[...] |
| [...]rown street, St Peters Mr Edwards was an alderman of Newtown and a resident there of 57 years by 1912. From 1908 to 1914, he was manager of the St Peters‘ Brick Co. and a large shareholder in the company. He also owned a lot of property in the Newtown and St Peters district. He also manag[...]87 with Mr James Cook as the manager.75The area of the Works was 14 acres, containing an estimated volume of clay to last for 50 years. The Works boosted the[...]facture enamelled tiles "and various descriptions of pottery ware",76 The Works appear to have[...] |
| [...]Newtown According to a family account, he started in the old Brickfield area in Sydney and eventually he and/or a brother moved to the Tumut area and was involved in brickmaking for many years there.EMERY and BRAD[...]e street, Enfield. A. Jolly was listed as manager in 1915 ENFIELD BRICKWORKS PTY. LIMITED 1956—1965[...]94, the machinery was started for the manufacture of the "Knox Improved French Ball-Bearing Tiles".7'7 The company's pit was later used for the dumping of rubbish. ENMORE, Benjamin 1851: Pyrmont road EP[...]astwood The Eastwood Brickworks appear to be part of the same company, sharing the same address and te[...]oads, Dundas. Alexander's father received a grant of land in Dundas and he opened a brickyard at Terry road. He served in the local council as an alderman.78 EYLES and SA[...]. The last works address seems to suggest a shift of site. The following is a list of managers and proprietors as noted from Sands: Don[...]; W.J. Downton, proprietor, 1903—1915, trustees of W.J. Downton, 1916; W. Cardin, manager, 19[...] |
| FALDER, A. Listed as proprietor in 1895 for the Crown Plastic and Fire Brick Co.FA[...]15,521,000 bricks had been made there, 14,500,000 of which had been sold and delivered. Wages had amounted to 17,000 pounds.79 Products; "all classes of Bricks, Drain Pipes and Fittings". (1915—1931).[...]rks FEDERAL BRICKWORKS This was the earlier name of the Federal Brick Co. Ltd., (from 1901 to 1907)[...]n for their pottery, they received a first degree of merit for their bricks and tiles in 1879 (as well as drainpipes, terracotta va[...] |
| [...]William He was supgosed to have established works in Castlereagh street, Penrith in 1886. 1 His bricks, stamped "W.F.", have found their way in some buildings on the outskirts of Sydney, (such as Bella Vista, Seven Hills).FLEM[...]1934: Bankstown This appears to be another branch of the company mentioned above. FLEMINGTON BRICK COMPANY LIMITED 1934—1937: This appears to be an extension of the Flemington Brick, Tile and Pottery Pty. Co. L[...]dcombe; 1919—1932, Parramatta road, Flemington. In 1910, they had a registered office at 107 Pitt street. In 1911, it was at 2b Castlereagh street (Castlereag[...]Sydney Brick Company A Peter Fletcher was listed in 1861 as at 25 Kensington street and in 1879, at Balmain road, Leichhardt. FLETCHER PART[...]rdown. Enoch Fowler was listed under brickmakers in 1879 and 1883. As a potter, however, he appeared in 1844/1845, 1851 and from 1863 to 1880. He was pr[...]plain tiles (12 x 16 inches), and offered "bricks of every description made 119 |
| [...]r and Louvre Bricks were made two years before.82 In 1867, they offered a greater range and styled themselves as Fowlers Pottery and Fire Brickworks.In 1935, it was maintained that Fowlers had the "nex[...]rks, (Goodlet and Smith after Tyre and Goodsell). In 1877, they advertised themselves as "Fowlers Pottery and Patent Brickworks".i‘]3 Enock Fowler was born in Tyrone, Ireland and came to Sydney by the mid 18305. He established his works in 1837.84 FOWLER, Robert 1880—1894: George stree[...]ly concerned with pottery. Robert Fowler was born in 1839 at his parents' home "in Parramatta street, Sydney". He had been active in local government since the 1860s and became Mayor of Sydney inin 1919). Fowler, of course, made bricks continually from the 18605 bu[...]til this period that they were regularly included in the lists under brick manufacturers. Various bra[...]street, Newcastle, branch or depot, was included in the Sands' advertisements and by 1910, the Macqua[...]n pipes; insulators; fire bricks and "all classes of pottery". FOWLER, Samuel 1815—1828: By[...] |
| [...]t have been a mistake for Robert Gooch, or Gorch, of Parramatta (but he was listed in full that year as well as Garsh, R.).GAR[...] |
| [...]e founded the Bedford Brickworks, first mentioned in Sands’ under his name in 1890.86 From 1908, the entry was simply, "J. Gentle", with the mention of Bedford Brickworks in the text of the listing.Products: 1908—1931, "Manufacturer of Every Description of Bricks". GENTT, C. and J. 1873: Mitchell road (S[...]ERRING, Henry 1880: Sydenham road, Marrickville In 1888, he lived in Emily street, where he was recorded as having lived there as early as 1877. He was born in 1820 in Kent and learned the trade there. He emigrated in 1839, landing in Sydney. He lived in Newtown for 40 years and then shifted to Marrickv[...]rickmaking. He erected St John's Tavern, Newtown, in 1844 and assisted in building St Stephen’s church.87 GIBBEN(S) - se[...]treet, North Willoughby; (1888 and 1889, addition of "Gore Hill" and in 1889, "Herbert street and Weltham street"). Joh[...]E WORKS 1893—1896: Herbert street, Willoughby O'Masters was a lessee in 1893. GIBSON and LAMB 1883 and 1884: Gore's Hill, North Willoughby Gibsons appear to have been in the same area from about 1883 to 1896. G[...] |
| 123 GILLESPIE One of the founding directors of the Eight Hours Co—operative Brick, Tile and Pottery Co. Ltd., in 1886. GLAZED BRICK and POTTERY COMPANY LIMITED 1[...]ANY LIMITED 1921: Carrington GODFREY, E. Manager of the Industrial Brick Co. Ltd. from 1911-1913 (as[...]illiam Buick, brickmaker, was his partner by 1838 in the building of the famous Lennox bridge. In 1839, "Robert Gorch", Marsden street, Parramatta,[...]ent, Prospect, is mentioned, (probably the result of cut backs due to the 1893 depression); 1909, 767[...]d the first sawmill using machinery. For the rest of the century, they had one of the largest sawmilling concerns producing machine saw timber, machine mouldings and a great variety of ready made doors, windows etc.89 By 1865, they ex[...]aterloo but it appears to have failed as a result of the building of one of the first Gurney tunnel kilns. A brick plant was[...]he works at Granville had eclipsed all the others in producing bricks and terracotta. Although it is s[...]anville works (Crescent street) ceased operations in 1956, entries in the Directories still refer to it up to 1965 and[...]h, Holden maintained that the plant was the first of its kind with a (patent) continuous kiln and stea[...]first to produce machine made bricks. J. Goodsell of Bowral (— see Goodsell), claimed that al[...] |
| [...]e first patent rights for making dry press bricks in NSW.92 Goodlet and Smith's products were not conf[...]NewtownAlfred Goodsell may have been a brother of Frederick John Goodsell. His nephews took over h[...]family came out from Sussex, England and arrived in Sydney about 1838/1839. They settled along the banks of the Lane Cove river, which was considered "the country" in those days. Goodsell was apparently a farmer as h[...]erchant.94 Around 1848 and 1849, his sons settled in Newtown and took over a brickyard established by[...]erick John Goodsell was still living at Lane Cove in 1851 but must have shifted to Newtown soon after.[...]rickworks or "Goodsell Brothers", after the death of Frederick by about 1882. An 1888 account stated that the first brick machine installed in NSW was installed at these works in 1869 and operated for ten years, producing many f[...]nts state that bricks from this machine were used in the facade of Farmer's "new building" on the corner of Pitt and Market streets. One stated that the firs[...]came from the first brick machine to be installed in the Colony but mentioned that, although plans were made to construct the building in 1869, it was not begun until 1873.97 It could be[...]did not operate until 1872/1873 as there is a gap in the Directory entries for Goodsell from 1871 to 1[...]) but the last solo entry for Alfred Tye occurred in 1867. Judging by a description given by a grandson of Alfred Tye, this early machine must have been the[...]rk). — see Goodsell Brothers for a continuation of the account of this brickyard. GOODSELL, Henry Wesley 1[...] |
| Henry Goodsell, as he was generally referred to, was a son of Frederick John Goodsell and came with his family to Sydney around 1838/1839. He was working in Newtown by 1848/1849. He is credited with being t[...]hale bricks (by hand, as an experiment it seems), in 1871; before that shale was considered as useless[...]ve been John Goodsell, another son F.J. Goodsell. In 1920 he had a business supplying brick moulds, ba[...]Newtown; 1887, Wells street, Newtown John was one of the Goodsell Brothers, son of F.J. Goodsell. He formed a partnership with his b[...]Wesley 1883: May street, Newtown After the death of their father (about 1882), they formed themselves[...]tnership as Goodsell Brothers was probably formed in 1884.GOODSELL BROTHERS 1885-1890: 1885, Lord st[...]cks were mainly wire cuts which were then pressed in a manually operated press; these bricks were know[...]essed" bricks and were used for facing the fronts of buildings.101 They installed a huge Centennial continuous kiln but it failed due to the unsuitability of the clay and it was demolished and the fittings s[...]ce the 18705 and were considered the leading firm in this class of bricks by 1888.103 The bricks for the Railway Institute of NSW, opened on 14:03.1891, came from Goodsell‘s[...]sed bricks, with carnices; string courses; sills; of brick. The %lain bricks were considered to be excellent for the angle moulded bricks.1 4 In part, the Railway Institute building may have been the downfall of Goodsell Brothers. During the early part of 1890, there was an unusually prolonged period of rain which retarded the drying of bricks. Goodsell Brothers were not able to supply[...]g handed over to an official assignee as a result of bankruptcy in 1890. A desperate move to keep the works financial resulted in the offering of shares to form a new company in March 1890 but nothing came of H.105 ‘ 125 |
| The works which had been so long in the hands of the Goodsell family was sold to Peter Speare in 1890. It operated under the name, Peter Speare, u[...]ewtown Brickworks with J. Charlesworth as manager in 1898; Elias J. Harber was listed as manager in 1899 and 1900. S. Speare, from 1902 to 1914, styled the works as the "Newtown Steam Brickworks" but in 1915, it reverted to the earlier name "Newtown Brickworks" until 1919. S. Speare seems to have died in 1916 or 1917 and in 1919 the works were in the hands of Mrs F. Speare. — see P. Speare; S. Speare; Newt[...]Shares were offered for this "promising company" in February/March of 1890.106 The real reason for the forming of this company seems to have been the result of imminent bankruptcy — see Goodsell Brothers.G[...]Reserve road, Willoughby. This brickyard is one of the few reasonably documented of the early machine brickworks. It was opened in 1888 and was owned by the Land Company of Australasia Limited, but had operated earlier as[...]— see Whiting, G.R.). The works were commenced in October 1887, on the designs of A. Harrison Collings (managing director), by T. S[...]e Hoffman kiln was built on the oval plan instead of the original circular one. It had 16 chambers hol[...]00 fire bricks to build. The chimney was 140 feet in height.107 Two of Platt's four stamper brick machines were installe[...]managing director, Mr Colling's, had been manager of the "Hoffman" Patent Steam Brick Company's works[...]cks for the Lands Office which had begun building in May. Though by late 1890 some, perhaps 250,000, were also supplied by Woodley and Company of St Peters.110 Gore Hill also supplied the bricks[...]ke forced the company to put out their kiln fires in October, 1890. In February 1891, the fires were relit and Mr Collin[...]e had been supplied by Messrs Blanks and Levebure of Invicta Ironworks at Glebe and Bradley and Craven machine produced semi plastic bricks and were being used in the Australia Hotel (4 million), and were also on[...]and the North Shore Railway.112 An advertisement of March 1891, claimed that they produced the[...] |
| of plain and fancy bricks", including dry press and[...]works also produced a white brick which were used in the Newcastle cathedral.115Mr A.H. Collings was[...]for 4 years before 1888.116 (—see Land Company of Australia and Vulcan Brickworks). GRANT, Robert He was managing director of the Oakes Steam Brick Co. during 1886 to 1888 at[...]rade and fuel business (as well as being a dealer in galvanized iron), and by 1888, his monthly output of coal averaged 700 tons. He was probably one of the major supplilelr; to the brick manufacturers of the St Leonards/Neutral Bay area. GRAY, William[...]road, Epping; 1914—1932, Midson road, Eastwood. In 1916, a city office was listed at 375 George stre[...]OMPANY Merrylands This companay was established in 1878 by Arthur Todd Holroyd ("Judge" Holroyd). In 1886, it was taken over by Goodlet and Smith and in 1891, it received a Hoffman kiln with the earlier[...]Junction Brickworks. Several works were operating in this area, (formerly referred to as Government ro[...]eet], Prospect and Sherwood). GREEN, Mr A native of Manchester who spent his whole career in England and Australia in the brick trade. He arrived in Australia in 1877 and became a manager for Messrs C. and E. Millars, railway contractors, on the Tabarook and Yea line in Victoria. Subsequently he became manager of Vickery's Vulcan Brickworks.119 GREEN, Thomas 18[...]hn 1826-1828: Greenhatch probably did not operate in Sydney, as he was working for George Forbes at Ed[...]E. (ACIS) He was listed as secretary and manager of the Ashfield Brick Co. Ltd. from 1916 to 1918. G[...]Bathurst. GREY, W. Grey was manager to John Try in 1887 and Try's Brickworks from 1890 to 18[...] |
| [...]drews, Melville.GUDGEON, Eric Listed as manager of the Ashfield Brick Co. Ltd. from 1927 to 1932. .[...]eet, (office); 1892, Victoria road, Marrickville. In 1890, W. Burrell was listed as secretary and in 1892, Alfred Leggatt as manager. HAILER, A. 1886[...]Halverson became a grocer after the introduction of steam machinery. 1 20 HAMMOND, G. 1883: R[...] |
| [...]n As a convict, he eventually became an overseer of the Government brickworks at Brickfield Hill. He was instrumental in making the first sandstock bricks composed of lime, ash and sand. As a reward, he was allocated a grant of 100 acres along the southern bank of Walli Creek. The grant later passed to the Bucknell family, the Hannans moving to the opposite side of Arncliffe street (number 112). Reuben died in 1852, his son David resided there for many years.121 HANSON, Charles 1890—1893: Albion street, Parramatta In 1891, the words "brick mould", appear between his[...], Waterloo road, Alexandria Abel Harber was born in England in 1834 and arrived in Sydney in 1854. From the start he was involved in brickmaking. In 1867, he accepted a railway contract on the Toomb[...]g up a new plant with all the latest improvements in machinery, (during the 188119.122 HARBER, Abel a[...]Abel Harber was the first to have made a success of the Gurney patent tramway kiln before 1888. He was assisted by two sons at his works.123 He was also one of the Guarantors for the Sydney Brick Company in 1893. HARBER, Elias J. Manager of Newtown Brickworks during 1899 and 1900 H[...] |
| [...]garah HARRIS, Thomas 1827—1887: Harris arrived in Sydney in 1827 by the Manilus. He was allocated to Thomas Street of Sussex street as a brickmaker. He married Harriet Bullen (1817—1884), at Sydney in 1842. He afterwards moved to Cambelltown.124 HAR[...]ad, Petersham. They are listed as the proprietors ofof Castlereagh street as brickmaker. HASEMER[...] |
| [...]Leichhardt; 1882—1885, Hill street, Leichhardt In 1879, the word "senr" was added after the name, suggesting that a like—named father and son were both in the trade at that time.HILLARD, Thomas 1[...] |
| [...]s River) The brickworks were opened by a Dr Vause in 1902. Mr Samuel Westwood, the Manager, had previous experience in England and in several large brickworks in NSW.HOPPING, B. 1895: Kings road, Fivedock HOP[...]s, South Head road by 1828. HORDER, T. Secretary of the Enfield Park Brick Co. Ltd. during 1913 and 1[...]COMPANY 1897: 237—239 Castlereagh street (agent in tiles?) HUDSON, John H. 1873: Elswick str[...] |
| [...]HUGHES, Henry. (Two people appear to be involved in this entry) 1868—1897: 1868, Petersham; 1875-18[...]proceedings against Rowe and Smith (contractors), in the Metropolitan District Council. In 1887 the sum claimed, was £30 for "setting and baking a quantity of bricks". The defence claimed that the work was not properly done, half of the bricks being unburned.128HUNTINGDON, Willia[...]16:04:1822, at Reading Berks, England and arrived in Sydney around 1850. He married Charlotte Crisford[...]D 1941—1965: Mortdale This is the later styling of the Hurstville Steam Brick Co. Ltd., thoug[...] |
| [...]iner, from at least 1891 onwards. He was a member of the Legislative Assembly. He had three sons, Jame[...]Rugby Union forward). The sons were all involved in their father's management. Harold was manager by[...]ber 1929, aged 82.130The works were opened late in August of 1886 with Messrs Edwards and Gardiner as managers and about 100 hands.131 The works were closed temporarily in 1888 because of the heavy railway freight charges, throwing about 125 men and boys out of work and deprived the railway of about £3,000 per annum. The Company was to remai[...]pany was a guarantor for the Sydney Brick Company in 1893. Their bricks were stated to weigh (on avera[...]Brick Co. Ltd.". HUTTON, S.E. Listed as manager of the State Brickworks during 1912 and 1913 HYDE,[...]aldtown.134 Frederick Ives and his family arrived in NSW in 1855 and started the Macdonaldtown brickworks. l-le resided in Rochford street, Macdonaldtown. By 1890, Ives' works were seen as one of the principal industries at Macdonaldtown (with Bakewell's).135 IVES, George Son of Frederick Ives and resided with his father. He was born in 1853 in Brentwood, Essex. He was educated in Sydney and in 1883, was elected for four years as a member of the local council and became Mayor for one term.36 |
| [...]street, Marrickville Mr W. Stunz became a partner of the firm when Mr A. Johnston died, ca.1886. Mr St[...]ented to Mr Stunz.”7JOINER, Thomas J. Manager of the Excelsior Brickworks from 1910—1938 (as listed). JOLLY, A. Manager of Enfield Brick and Pipe Works, listed in 1915. JONES, D. 1844 and 1845: Glebe Listed as "[...]urch street, Balmain JONES, G. Listed as manager of the Punchbowl Brick and Tile Works in 1914 JONES, Jacob138 1817—1820: Parrama[...] |
| [...]1828. JONES and ANNABEL BRICKYARDS Listed as one of the principal industries of St Peters by 1890.140 JUBILEE STEAM BRICKWORKS[...]rth, manager. JUDD, Harold T. Listed as manager of the Hurstville Steam Brickworks Ltd. from 1909 to[...]W.G. - see W.P. Judd JUDD, W.P. Listed as lessee of the Hurstville Steam Brickworks Ltd. from 1900 to 1903. In 1900, the office was given as 28 York street and[...]; 1952, Judd street, Mortdale Products, as listed in 1922; "Plain and Fancy Bricks", "Bricks delivered to any part of Illawarra district". JUNCTION BRICKWORKS[...] |
| [...]ille KING, John 1790—1810: A master bricklayer in Sydney who had a workforce of 18 by November 1790. He worked for a Mr Scot of Hammersmith, London, by 1784.142 He was listed until September 1810 as a brickmaker "in the Brickfields" and left for England soon after.”3 He remained a superintendent ofof the Kuring—gai Brick and Pottery Works. LANCEL[...]t, North Willoughby LANCELEY, E.R. Listed as one of the proprietors of the North Sydney Brick and Tile 00., from[...] |
| 138 LAND COMPANY OF AUSTRALIA LIMITED A large investment company who financed the setting up of the Gore Hill Brickworks, Lane Cove road, North Sgdney. Their office was located at the corner of Pitt and Bridge streets.14 LANGTON and BEAZELEY[...]d at Botany. LEAK, Jonathon 1819—18405: Listed in 1839 as "potter and brickmaker", Market lane, Elizabeth street. He arrived on a life sentence in 1819. By 1828, he was a ticket of leave man working as a potter at Brickfield Hill.[...]oad, Granville LEGGATT, Alfred Listed as manager of the Gurney Patent Brick Co. in 1892 and from 1893 to 1896, at the Pheonix[...] |
| [...]MPANY LIMITED 1923—1965: This is a continuation of the above company. The office during this time was 8a Castlereagh street and the works at Liverpool. In 1952, the works' address was elaborated to Atkins[...]LONGBOTTOM'S 1887 and 1888: Lucas road, Burwood In 1888, Mr Thomas West was listed as manager[...] |
| [...]bert MacArthur was listed from 1858 to 1900 . . . in Sands' under "potteries". In 1883, "Clyde Pottery" was included under Gilbert[...]itt street J.B. Magney was listed as a proprietor of the North Sydney brick and Tile Co. from 1[...] |
| [...]t Bathurst. MARTIN, John 1817—1828: He resided in Castlereagh street by 1828. MARTIN, John S. 1885[...]ER, J.B. 1884 and 1885: Glebe street, Parramatta MASTERS, o. In 1893, he was listed as lessee of Gibson's Brick and Tile Works. MEAD, Charles 187[...]ntil 1895). The proprietors were Morris Brothers. In 1895, Thomas Pendelberry was listed as manager, a[...]e Sydney Brick Company During October or November of 1902, Mr W.H. Nicholls became manager (lis[...] |
| [...]der was awarded to S. Spear.149John Asche, late of the Warren Brick Company, was the representative[...]ct and Sherwood; 1889—1894, Pitt row, Prospect In 1891, the Sydney office was at Darling Harbour. M[...]y), were patternmakers who founded their business in 1878. In 1888, they had recently completed a double press brick machine.151 In 1893, they became one of the guarantors for the Sydney Brick Compan[...] |
| [...]l meeting held on 20:04:1903 on the burners floor of the new Hardy kiln. At the time the works were 10[...]rt from the interlocking bricks, made other forms of hollow bricks and even terracotta lumber. The pro[...]e known as the Thornleigh Brickworks. The bricks, in later years at least, were stamped "N.B." with th[...].NEW AUSTRAL BRICK COMPANY Commenced production in September 1962 at Wallgrove. The company was managed by AM. Dawes who was the son of the founder and managing director, W.K. Da[...] |
| This company was founded around the turn of the century. Naason Dawes was manager from its founding to at least 1906. Products, "every description of bricks", (listed 1905—1932).NEW SOUTH WALES B[...]H WALES BRICKMASTERS ASSOCIATION The 1940 styling of the successors of the Brickmasters Association. Office 12 Castlerea[...]nt NEWTON, F.J. It was claimed that F.J. Newton of Newtown, was the first to produce machine made br[...]let and Smith (as had been claimed by J. Goodsell of Bowral when writing to the Sydney Morning Herald)[...]ure the patent rights for making dry press bricks in New South Wales first.155 NEWTON, Joe Became a produce merchant after the introduction of steam machinery and was still in business by 1935.156 NEWTOWN BRICKWORKS - see F.[...]ginal works were owned by a Mr Goodsell, an uncle of F.J. Goodsell and was transferred to him in 1838. It was said that these brickworks had the distinction of producing the first machine made brick in New South Wales. A valuable plant was introduced[...]d to have made the first machine made bricks here in 1871, made from shale.157 The Centennial History of 1888, states that the first machine bricks were made here in 1869, "the first used in the colony".158 Further work will need to be done to sort out the problem of "firsts", the available documentary sources being of a fairly poor standard. The brickworks were take[...]til S. Speare took over. Mrs P. Spears was listed in 1919. By 1898, J. Charlesworth was manager and Elias J. Harber in 1899 and 1900. In 1902, they advertised "Best Common Bricks, Double Pressed, Plastic, Fancy and Moulded Bricks inof the name, Newtown Brickworks, from 1902-1914. NICHOLLS, Willwiam H. Manager of the Excelsior Brickworks in 1899 and of the Metropolitan Brick Co. Ltd., 1904—1915. NICHOLSON, R.J. Secretary of the Carrington Steam Brick Co. during 1893[...] |
| [...]sic], according to E.A. Holden, selected the site in 1880 and set up a small machine capable of producing 10,000 bricks per day. They were produc[...]at. By 1935, Lanceley's two sons had full control of the brickworks.159 In 1940, the works seem to have been divided between[...]8—1929, Lane Cove road, Gore Hill; 1972, corner of Pacific Highway and Broughton road, Artarmon This company was part of the Northern Suburbs Brick Co. Ltd. By 1972, it was owned by "Subsidiary of ICD Limited".OAKS STEAM BRICK COMPANY (NEUTRAL[...]86 to at least 1888. It appears that Mr Hayes was in charge of the practical aspects of the running of the brickworks. 60 Hayes set up the third Gurney tunnel kiln in New South Wales. It was the first to have any success. The kiln was built on the site of the later tram/bus depot along Military road, Neu[...]ventually made it a financial failure. The bricks in the Burney kiln travelled upon trucks though varying intensities of heat until they emerged ready for use. The gear ([...]machines. The wire cut machine was the first type of machine introduced to the North Shore. The[...] |
| [...]eichhardt; 1890-1892, 79 Allen street, Leichhardt In 1890, the works were called "Leichhardt Brickworks". In 1892, another work was added to the list, being t[...]etween 1793 and 1802 to early 18205: This was one of the activities of John Palmer and must have been one of the first private birckworks outside of Brickfield Hills. It was located southwest of Palmer's residence. The pitt along the stream (Woolloomooloo).163 It was still in operation by the early 1820s.164PARRAMATTA BRIC[...]almere PARSONS, Frederick W. Listed as secretary of the National Brickworks Co. Ltd., 1903—1908. P[...]k road, Alexandria A Harber was listed as manager in 1894, while in 1895, the owners were listed as: "The Colo[...] |
| 147 PATRICK, Robert Listed as secretary of the Vale of Clwyd Brickworks from 1913 to 1915. PAUL, Willia[...]reet, North Willoughby PENN, Arthur H. Secretary of the Carrington Steam Brick Company from 1895-1930[...]anager. Peters and‘John Morris were both listed in 1894 and the latter solely in 1895. PETERSHAM BRICKWORKS 1902-1912: Con[...] |
| [...]vert street, Marrickville PITMAN, S.P. Secretary of the City Brick Company, 1913 and 1914, as[...] |
| [...]road, Punchbowl. G.A. Jones was listed as manager in 1914 and J. Wiley as secretary in 1915. In 1914, "Limited" was added to the name.PURDY 184[...]1886 and 1888. Edward Latz was listed as manager in 1890. The Works were designed and built by Humph[...]Gillies. The prospectus was established by April of 1886 with a capital of £22,000 and shares of £1 each with the proprietor retaining 7,000 shar[...]for the Works belonged to Gillies and was located in Marrickville. The bricks were stamped "R + C" an[...]clough was listed as secretary from 1919 to 1928. In 1930, the company was in liquidation. REILLY, John 1884: Dobroyd Estate,[...]LLORAN This partnership applied for a brick lease in Newtown in 1881.166 RICHARDS, James 1851: Pyrmont road RIG[...]road, Alexandria RILEY Riley was elected as one of the founding directors of the Eight Hours Co—operative Brick, Tile and Pottery Co. Ltd. in 1886. 149 |
| [...], Leichhardt ROFE, T.E. Listed as the proprietor of the Australian Brick Co. from 1912 to 1914. ROGERS, David R. Listed as manager of the Austral Brick Company from 1913 to 1927. ROGERS, Leonard E. Listed as manager of the Austral Brick Company from 1928 to 1931. ROO[...]PANY LIMITED 1891—1893: Joseph street, Rookwood In 1890, the company was known as the Rookwood Potte[...]essful sanitary contractor after the introduction of machines.1 3 ROVERY and CONSTABLE 1888: S[...] |
| [...]894 to 1899, when he retired but was listed again in 1901. William Edwards was listed in 1900 and from 1902 to 1907.In 1894, St Peters' common bricks typically weighed 8 lbs of 9 lbs 1—1/4 ozs and measured 4—1/4x4—1/4x3 inches.169 St Peters' "brown bricks" were used in the residence of RS. Willis at Lane Cove road at North Sydn[...] |
| [...]GLE 1864: MarrickvilleSAMS, Samuel 1798—1828: In 1828, at the age of 70, he was employed by Robert Browne at South Hea[...]ames 1822—1828: He was employed at George Innes of Bathurst by 1828. SARNEVAY, William 1887: Caldwe[...], New Canterbury road, Petersham Saywell was born in Nottingham, England in 1837 and arrived in Sydney in 1848. He was involved in the tobacco business from 1863 and founded the Ea[...]ny.171 SCHOFIELD, David J. Manager and secretary of the Croydon Steam Brick Co. Ltd. from 1902[...] |
| [...]olroyd. During the 18605, he acquired a good deal of land (located about a mile from Parramatta). Holr[...]the Parramatta Lunatic Asylum to share the costs of buying and importing a Whitehead drainpipe making machine from England. (Holroyd was a "Master in Equity and Luncay"). The doctor was unfortunately[...]tended to crumble. Holroyd's pipes received a lot of attention. Mr Walter Lamb and others made "urgent representations" regarding the manufacture of red bricks and tiles, hoping that a perfect produ[...]iments were done on the clay, involving thousands of pounds of money. Shale clays were not useful, being too hard to use in carving or "higher purposes of brickwork", but the iron rich red clays of this area were perfect. By 1891, a few of the houses, sheds and outbuildings near the works[...]ther out.By 1891, there was an estimated amount of clay to last a century and a damned creek was capable of holding 250,000 gallons of water. The clay was transported by trollies up an[...]as the red clay was too valuable. It specialized in double pressed red facing bricks, flooring tiles (said to be better in colour than the French plain, ornamental and corr[...]manufactured. Ornamental articles were also made of the various kinds of terracotta. Red bricks were used in the residence of Mr Bruce Smith at Burradoo. Garden edging tiles c[...]mental roofing tiles were supplied for the turret of Messrs Paling and Company's new premises in George street. The larger range of roofing tiles with ridge cresting and terracotta[...]d for the new tramway waiting rooms on the corner of Elizabeth and Liverpool streets. At the time (1891), the company was prepared to make all kinds of moulded bricks to any architect's design. They we[...]were used for Norman Self's residence at Ashfield in 1888.173 The red roofing tiles _ of the 1881 part of the Granville Public School, came from the[...] |
| [...]have been placed under their appropriate headings in case they are separate establishments.By 1906,[...]Jack He was known as "Protestant Jack" and worked in the brickyards on the Waterloo Flats at Al[...] |
| [...]t Peters F.L. Speare was listed as the proprietor of the Tempe Brick and Tile Works from 1914 to 1919.[...]0-1926, NewtownSPEARE, S. 1902-1916: Proprietor of the Newtown Steam Brickworks. In 1902. he successfully applied for a tender[...] |
| [...]ll. These Works were formed by Thomas Saywell.178 In 1887, Hart and Gallagher were names as the proprietors. The Works were listed under "potteries" in 1890 and 1891.STANDSURE BRICK COMPANY 1886—1[...]ed by Thomas Daley, was "re—opened" on the 25th of August 1886, after new machinery was installed on[...]erizer or grinding pan was said to be the largest in the Colonies, measuring 9 feet 6 inches in diameter. It weighed 20 tons and could reduce sto[...]l was taken from the pan by elevators and buckets of a "Dreyer" principle carried the material to the loft and deposited it in a large chute which carried it to the Platt machi[...]conveyed directly into the kiln.180 The account of Thomas Daley's Works in the Centennial History of New South Wales 1888, varies only in minor details but mentioned that the company was formed into a limited liability company in 1887, consisting of Messrs D. Anderson, James Briely and Edward Lee.[...]mpany were said to have formed the superstructure of "many of our finest architectural piles".182 The first annual meeting of shareholders took place during July 1888. Mr Edwa[...]he company was doing well, despite the depression in the building trade. Unalloted shares were offered to the public to defray the cost of erecting a patent kiln.183 The kiln was completed by July 1891 and a ceremony was arranged in order to light the Centennial kiln. It was stated that the kiln was built along the lines of the patent held by the Centennial Brick Ki[...] |
| backed into the chambers of which there were 14 with a capacity of holding 250,000 bricks. Previously, the Company used "old fashioned" kilns, probably of the Scotch variety, which cost between 8/— and[...]sulting engineer was J.J. Stone. It was the third of its type to be constructed.18T. Daley continued[...]K.'", (1916). STATE BRICKWORKS The establishing of a Government brickworks was rejected in the Legislative Assembly in 1911 but was accepted in 1912. It was desired that cheap bricks could be h[...]t 30/— per 1,000 against the "Combine's" charge of 45/- (at the kiln). In 1922, the State Brickworks sold at 55/- against the private 68/— per 1,000. In 1935, the Steven's Government condemned the Works[...]ebush were also listed (1920—1924 and curiously in 1952). The latter years post-1935, have not been[...]was formed by 1915. The brickworks used a formula of two parts of sand to one of lime with a later addition of 70 per cent sand (found nearby). Ball and tube mi[...]ring the brick pressers and submitted to 200 tons of pressure per square inch. One brick machine could[...]The bricks were later submitted to steam pressure of 125 pounds per square inch in a 70 feet long cylinder, six feet in diameter for about 8 hours which hardened the bri[...]hale bricks and be able to withstand 2,454 pounds of pressure per square inch.185 STAUNTON, Thomas 18[...]OKES, Sarah 1817—1828: By 1828, she was working in Parramatta. STONE, N. — see Morris STO[...] |
| [...]900, Water street, Enfield. The office was listed in 1892 as being at No.4 Imperial arcade, Pitt street. Lewis F. Garnett was listed as manager in 1892 and John Gardiner in 1894. In 1893, this Company was one of the guarantors for the Sydney Brick Company. The[...]fieldThis name with the word "Ltd." was adopted in Sands' for the years 1919 and 1920. STRATHFIELD[...]eld Products: "Common and Open Kiln Facing Bricks of Best Quality, Double Pressed Plain and Fancy. Moulded bricks in Stock and to Order, Terracotta Air Bricks". (1906[...]street, Marrickville Stuntz arrived from Germany in 1858 and managed Johnston Brothers from about 187[...]ery was based on his patent. STURT, H.P. Manager of the Railway Brickyards, as listed in 1886. STYLES and YATES 1844 and 1845: Stanmore,[...]They bought the National Brickworks at Thornleigh in 1935 and eventually expanded in Eastwood, Burwood and South Ashfield. SUN[...] |
| [...]4a Pitt street This company was registered early in January of 1893. The Company was formed so as to standardize the quality of bricks and to regulate the trade generally. It wa[...]ses, according to a contemporary source. The list of guarantors who registered in January 1893 were: Warne Brothers and Company; A.[...]allagher; and E. Vickery and Sons. (The inclusion of the office address of 114a Pitt street suggests membership). SYDNEY BR[...]ckville; 1920-1926, Unwins Bridge road, Sydenham (in 1920 St Peters and "Sydney"); 1927-1932, Unwins B[...]oked well" at the Sydney International Exhibition in 1879.187 SYMMON DS Symmonds was "superintendent" of Bakewell Brothers by 1894 . SYMONS One of the elected founding directors of the Eight Hours Co—operative Brick, Tile and Pottery Co. Ltd. in 1886. SYMONS, 0.G. Symons was listed as manager of Goodlet and Smith's Junction Brickworks at Prospe[...]and St Peters The company was originally formed in 1876 by J.F. Tabrett and brickmaking was but a si[...]. Before 1888, they purchased Mr Edwards interest in a sandstock brickyard situated close to Tabrett and Draper's in King street, Newtown. An adjoining property was p[...]o the Edwards property. A steam brickmaking plant of the semi dry process was established. Up to 1888, the bricks were burned in open Scotch kilns but plans were underway[...] |
| 160 TAVERS, G.S. (junior) Secretary and manager of the Liverpool Steam Brickworks Co. Ltd. TAYLOR,[...]bert 1821—1828: A leading brickmaker, with many in his employ, at South Head road TEMPE BRICK and T[...]1914 to 1919. THOMAS, C.W. Listed as the manager of the National Brickworks Co. Ltd. in 1915. THOMAS, George 1911-1920: Passefield stree[...]the National Brickworks. The Works were announced in the Cumberland Argus on 04:10:1902 to be opened in the area known as "Dartford Park" and work was to begin in October. A John Hardy 16 chamber kiln was completed by May 1903, Scotch kilns were used before that. In 1935, the Works were sold (by which time a second[...]and Investment Company Limited. It was re—sold in 1938 to the Brickworks Limited. The Brickworks ceased operations in September 1975 and in 1980 the area was acquired by Hornsby Shire Council who leased the pit as a dump. The last traces of buildings were demolished by late 1984. Large Platt machines were used (made by Foster and Sons of St Peters), for ordinary bricks but a pate[...] |
| [...]ER, James As a brickmaker, he had a small nursery in his backyard. After the introduction of machinery, he left the trade and became a nursery[...]spectJohn Try, builder and contractor, was born in Middlesex, England in 1856. He arrived in Australia in 1879 and commenced work as a builder and contractor. By 1888, the list of buildings erected by him included: The New South[...]e and Company's Warehouse and the part completion of St Mary's cathedral). To minimise on price fluct[...]a store quarry at Randwick a steam joinery works in Castlereagh street and a brickyard in Granville.191 TRY‘S BRICKWORKS 1890-1897: 180[...]1887 to 1894 and was suceeded by William Coulson in 1895. |
| [...]street, St Peters He was a director or secretary of the Carrington Steam Brick Company in 1893. 'TURNER, John 1867—1889: 1867, Waterloo[...]a and Brickfields, Alexandria Turner had a kiln in the vicinity of Huntley street and Mitchell road, Alexandria (as[...]MPANY 1928—1930: 34 Martin Place (office) VALE of CLWYDD BRICKWORKS 1913 and 1940: Mutual Life Building, Martin Place VALE of CLWYDD D.M. and BRICK COMPANY LIMITED 1915-1937:[...]932, 14 Martin Place Robert Patrick was secretary in 1915. VALE of CLWYDD nad BRICK COMPANY LIMITED 1919—19[...] |
| [...]ITED 1953—1956: RevesbyVERNON, Donald Manager of the Excelsior Brickworks in 1891 (as listed) VICKERY, E. (Vulcan Brickworks)[...]d, Alexandria Bricks were stamped ”E.V. (St S." in a large panel. A boiler explosion occurred[...] |
| [...]swick street,Leichhardt WARNE BROTHERS 1893: One of the guarantors of the Sydney Brick Company (not listed in Sands‘). WARREN BRICK COMPANY 1890—1962: 189[...]90 to 1911. The brickworks adjoined the brickyard of Tye Brothers. Curlewis was thought to be the fir[...]ommon open kiln (O.K.), bricks, he set the bricks in the usual scotch kiln, setting and burning them to obtain the desired colour on the surface of the brick. O.K. facing bricks were later burned in down draught kilns connected to smoke stacks, or chimneys. Curlewis made a great success in producing bricks of various shades of colour, ranging from light reds to black for faci[...]k was responsible for the decline and replacement of double pressed plastic facing bricks.196 Warren[...]nt open kiln bricks" were used for the elevations of three shops in George street for Fitzwilliam Wentworth of Brickfield Hill in 1893.197 Mr John Ashe had worked for the Warren[...]tan Brick Company.198 After 1911, the Works were in joint ownership, styled as "Bakewell and Curlewis[...]Waterloo This Company began calling for tenders in January 1902 for the erection of kilns, stacks etc. The architect was W. Kenwood and the builder R. Hitchin. The chief work was the erection of a 16 chambered kiln.19é The Company applied for[...]0,000 machine made bricks for £2/3/— per 1,000 in June 1902.200 James Edwards was listed as manage[...]as a special key brick for the kilns themselves. In 1919, the word "Fire" was added to the Com[...] |
| [...]er during 1919 and 1920. Products: "Manufacturers ofof white and glazed bricks at Rupert Cook's WorksW[...]orking at Liverpool. This is not the Absalom West of early publishing fame. He was returned to Government service in 1826 for selling spirits without a licence.201 W[...], Dean street, Druitt Town. Thomas West was born in Sydney in 1838. He was first engaged in contracting but around 1863, he began making bricks and employed about 60 men. In 1888, he devoted his attention to road contractin[...]George street (office) WESTWOOD, Samuel Manager of the Hopetown Brickworks from 1902 WEYNTON, H.O. Listed as one of the proprietors of the North Sydney Brick and Tile Company fr[...] |
| [...]s, Alexandria WHITEMAN, J.R. Listed as secretary of the Croydon Steam Brick Co. Ltd. from 1915 to 192[...]Thomas Street's at Sussex street. WILEY, J. One of the elected founding directors of the Eight Hours Co—operative Brick, Tile and Pottery Co. Ltd., in 1886. He was also secretary of the Punchbowl Brick and Tile Co. in 1915. WILKIE, W. 1877: Waterloo Estate, A[...] |
| [...]ez street, Marrickville WILLIAMS, Thomas Manager of the Ryde Brick Co. 1912—1914, (as listed). WIL[...]. WILLING, Daniel 1792-1828: By 1828, at the age of 82, he was a brickmaker at Parramatta. WILLOUGHB[...](2—1/2 million) were used for the Lands Office in 1891.206 Woodley was a manager of St Peters Patent Dry Brick Company until 1899, when he retired after 26 years. He was also a proprietor of the Federal Brickworks which he founded, as well[...]ille railway station.208 He was listed as manager of the St Peters Patent Dry Brick Co. from 19[...] |
| [...]o A part requirement, BA(Hons), 1976. (Copy held in Ms J.M. Birmingham's office, Department of Archaeology, University). 1963—1965. Incomplete runs are kept by the Society of Aust. Genealogists, the General Post Office Sydne[...]was made by Aedeen Cremin and a copy may be found in Fisher Library, University of Sydney. Though the Telephone Directory of 1919 does use their name. 1828 Census. This volu[...]V.J. Varman, The Marseille or French Pattern Tile in Australasia. (Covering the Marseille makers, Wund[...]on Goodlet 6: Smith etc). R.V.J. Varman Gazetteer of Potters and Tile makers of Sydney 1788—1901 [paste book, manuscript form]. R.V.J. Varman Gazetteer of Sydney Roofing Tile Manufacturers 1919—1940s? [ca.1980 manuscript held by Ms J.M. Birmingham, Department of Archaeologlfi University of Sydney]. R.V.J. Varman, Gazetteer of Brickmakers, Tilemakers and Potteries of Australia and New Zealand 1919-1956, [organized b[...]erings", James Nangle — Engineering Association of NSW, Paper 08:08:1895, p.4. The Echo, 14:08:1890[...]828 Census. M.R. Sainty and K.A. Johnson, Library of Australian History, 1980. CPJA, November 1935, p[...]Tench, Watkin. Sydney's First Four Years. Library of Australian History, 1979 edition, pp.196 and 197,[...]vol.XII, 1926, p.359. Collins, David. An Account of the English Colony at New South Wales, vol[...] |
| [...]tralian Docmentary Library, Sydney, 1981, p.189.In 1894, it was listed at Alexander street, Alexandr[...]R.V.J. Varman, Unpublished Manuscript on the life of James Bloodworth. CPJA, November 1935, p.13. BEJ[...], p.71. Austin, LL. Thornleigh Brickworks. Essay in Historical Archaeology, University of Sydney, 1980. Wentworth Papers, Dip. 172, M.L. C[...], p.24. Noah, William. Journal: Voyage to Sydney in the Hillsborough, 1798—1799. Library of Australian History, Sydney, 1978, p.63. Catalogue of the Natural and Industrial Products of NSW Exhibited in the Australian Museum by the Paris Exhibition Com[...]. CPJA, November 1935, p.13. Dunlop, E. Harvest of the Years: The History of Burwood, 1794—1974, p.92. NSWCRP, 26:05:1903, p.83. See CPJA, November 1935, p.13. Centennial History of NSW, 1888, HE, p.102. CPJA, November 1935, p.15. Official Record of the Sydney International Exhibition, 1879, Sydney[...]Ibid., December 1935, p.22. Centennial History of NSW, 1888, Mb, p.98. CPJA, January 1936, p.25. A[...].25. CPJA, 01:11:1935, p.12. Centennial History of NSW, 1888, IIb, p.90. HRA, VOLX, pp.639 and 640. |
| [...]105. 106. 107. 108. 109.171 Centennial History of NSW, 1888, IIb, p.7. Holsted, A. Mrs. The Late H[...]3 unpaginated. Ibid. Chubb, W. Jubilee Souvenir of the Municipality of Newtown, 1912, p.136. Norman, L. Historical Notes[...]and CPJA, November 1935, p.13. Jervis, J. Story of Dlmdas, 1939, p.11. NSWCRP, 09:10:1902; CPJA, November 1935, p.13. Official Record of the Sydney International Exhibition, op.cit., p.2[...]6, p.15. CPJA, November 1935, p.15. Cyclopaedia of New South Wales, 1907, p.91. CPJA, November 1935, p.13. ‘ Centennial History of NSW, 1888, IIb, p.98. CPJA, November 1935, p.13.[...]36. Franklyn, H. Mortimer. A Glance at Australia in 1880, pp.368-370. CPJA, November 1935, p.15. Hol[...]Australia, 12:04:1916, p.161. Centennial History of NSW, 1888, IIb, p.90. Ibid., p.90; Smith, J.D. Diamond Jubilee Souvenir of the Municipality of Newtown, 1862—1922, p.78; W. and F. Ford, Sydne[...]November 1935, pp.13 and 15. Centennial History of NSW, 1888, IIb, p.90. Rees, ’1‘. Historic Ca[...]e bricks broke their trowels. Centennial History of NSW, 1888, IIb, p.90. CPJA, November 1935, p.15.[...]and 4; CPJA, August 1947, p.3. Centennial History of NSW, 1888, Kb, p.90. ABCN, 30:05:1891, p.[...] |
| [...], 14:02:1891, p.55. 115. Minutes and Proceedings of the Engineering Association of NSW, vol.VIII, 1892/1893, p.40. 116. Centennial History of NSW, 1888, IIb, p.96. 117. Ibid., p.129. 118. JRAHS, vol.XIX, part 2, 1933, p.134. 119. Centennial History of NSW, 1888, Nb, p.96. 120. CPJA, November 1935, p.13. 121, Eardley, G. The Early History of Wolli Creek Valley. St George Historical Society, Book 7, p.8. 122. Centennial History of NSW, 1888, IIb, p.96. 123. Ibid. 124. Descent, S[...]Ibid., 21:07:1894, p.18. 134. Centennial History of NSW, 1888, IIb, p.101. 135. The Echo, 07:08:1890, p.32. 136. Centennial History of NSW, 1888 IIb, p.101. 137. Ibid., p.99. 138. Wen[...]bid., 14:11:1902, p.175. 151. Centennial History of NSW, 1888, IIb, pp.9 and 10. 152. Wentwort[...] |
| [...]p.13. Norman, op.cit., p.21. Centennial History of NSW, 1888, IIb, p.90. Holden, E.A. The History of the Brick, Tile and Clay Products Industries in Australia. Mangorite Calendar, 1935, unpaginated. Note, T.Q. Partridge's Machine Brickmaking in NSW, late 19205, p.3. Partridge, op.cit., p.3; an[...]18. Ibid., 11:03:1893, p.93. Centennial History of NSW, 1888, IIb, p.7. This information was taken[...], p.87 and 08:07:1902, p.106. Centennial History of NSW, 1888, Mb, p.7. Australasian Ironmonger, Oct[...]1. Ibid., 30:07:1887, p.189. Centennial History of NSW, 1888, Kb, p.98. ABCN, 14:07:1888, p.29. Ib[...]5. CPJA, December 1935, p.23. Technical Gazette of NSW, vol.5, part 2, pp.117 and 118. Official Record of the Sydney International Exhibition, 1879, op.cit., p.126. Centennial History of NSW, 1888, Vol.2, Biographical Section. Austin,[...]. CPJA, November 1935, p.13. Centennial History of NSW, 1888, Vol.2, Biographical Section. Anon. Ale[...]id. BEJANZ, 03:01:1891, p.37. Centennial History of NSW, 1888, Ilb, p.96. CPJA, November 1935, p.13. |
| [...]7. Australian Encyclopaedia, The Grolier Society of Australia Pty Ltd, 1963, vol.8, p.244. Centennial History of NSW, 1888, IIb, p.109. Tench, op.cit., pp.[...] |
| [...]. .x.z Fly 4 Rn/lrl‘xl/hrr'lur lunar, in!!! ur‘ I?” u . e a a‘ ,3 I; I’lulr Roller I'nA/mh..lumzJ.1.lu-»/.; M," In Law/"M ”my, km um, 1.. 1cm." amp/hm» Aw, Ereww’ 1"' I? 116. Rees' Book 3, Plate V of Iron Manufacture. |
| [...]was the "raw material" needed for the production of hand wrought, and later machine wrought, nails.The basic method in the manufacture of nail rods was to reduce puddled iron to flat bars[...].2 These flat bars were passed hot through a pair of slitting rollers which resulted in several small square sectioned rods,3 usually between three to six rods.4 The earliest recorded introduction of the manufacture of prepared nail rods, or "slit" rods, dates back to the latter half of the sixteenth century when a German, by the name of Shutz, introduced slitting mills to England.5 Slitting mills were set up in iron marks around Dudley and Broomsg'rove from 16[...]Foley is credited to have been the first to do so in this area7 which was to remain the focus of hand wrought nail production for more than 300 ye[...]provements were soon made to the basic principles of slitting and to the power used in operating the slitting machines. In 1606, Sir Davis Bulmer, secured a patent, "for a machine for cutting nail—rods by water power".9 In 1618, Clement Dawbeny, obtained a patent improving on Bulmer's patent in the area of wastage.10 These early patents, if not useful in detail, indicate a demand for nail rod iron, thou[...]such as hoop iron.11 Before the late 17505 most of the flat bars, from which the nail rods were spli[...]ly more power was needed to activate the hammers of the earlier process.13 The cheapest |
| 176 form of iron was used, made in puddling furnaces.14 The more expensive hammering[...]eved that the rolling process enclosed impurities in the iron, whereas the hammering process expelled[...]soon as they became available.16 The difference in the quality of the iron used may indicate an earlier or later da[...]lete by 1788. Nail rods are unlikely to be useful in dating as they are too much altered during the na[...]hand wrought process depended on a regular supply of nail rods. The work was not done in factories but was rather a cottage industry and as such, men, women and children were involved in all the processes of nail manufacture.17 Small workshops or sheds sufficed and were generally attached to the dwelling of the nail maker, or nailor,18 and his family.19 T[...]most invariably worked for employers called "nail masters", these supplied the nail rods. The nail master paid for the quantity of nails by weight2O in money or barter and the nails were stored in his storehouse for distribution.“ The nailor usually specialized in a particular class of nails which resulted in a superior nail and rapid production;22 the maker of horseshoe nails or the maker of tacks rarely or never making those of other varieties such as "rose" or "clasp" nails.23 The usual size of the workshop was about 9 feet x 10 feet, rarely l[...]r "forges",24 typically had one door and a couple of unglazed windows.25 The workshop contained a pair of bellows, a small anvil mounted on a low b[...] |
| [...]ds (Génart and Beatse, Les Industries 5 Domicile in Belgique, Beigique, 1900). |
| [...]30 The forge was used purely for heating the ends of the nail rods. The bellows were "lightly loaded" so that they needed but a slight activation in order to heat between two to four rods to a red hot heat.31 The anvil was unlike that of the blacksmith's anvil; it was a small cube of steel with a surface of "but a few inches in extent" and was set in a massive cast iron block weighing between one to[...]ht.32 The block was surrounded by masonry and set in a bed of smithy slag,33 only the small steel anvil being e[...]r "check"36 was fixed at a distance from the edge of the hack—iron so that by placing the point of the red hot rod at the stop, the nail length coul[...]il cut off at the hack—iron.37 The main purpose of the anvil was for hammering out a sharp square po[...]ed length; also for the severing or near severing of the nail from the rod on the chisel edge of the attached hack-iron.39 Kept beside the anvil was the swage,40 used for heading nails; when not in use, it rested on two brackets41 (which were prob[...]asonry which enclosed the anvil base).The tools of the nailor’s workshop were thus few and specialized; a hammer, a swage and sometimes a pair of tweezers. The hammer used came in larger and smaller sizes, depending on the size of the nails being produced; the average hammer weighed about two pounds.42 The common form was as the frustum of a cone, though the narrower end, which was the face ofin the size and shape of the handle, the weight of the hammer head and degree of slope on the face of the hammer — all according to the inclination of the individual nailor.45 Nails requiring speciall[...]y a mechanical hammer which had a die on the face of the hammer, but this was a later nineteenth centu[...]the red hot nail, point first.48 The upper parts of the holes were the size of the shank of the nail, excluding the thickest part of the nail which was to be formed into the head.49 The holes were located in knob—like swells of metal at each end on the upper side of the- tool and were countersunk to correspond with the head of the nail.50 There |
| [...][1] pointing, [‘2] cutting, [3] breaking at? I in nail header). [1] braiding head.118. Bealer, A.W. The Art of Blacksmithing, New York, 1976, p.207. |
| [...]ned that by using different swages, various forms of heads could be produced.53In the process where the nail was cut off the rod at the hack—iron, a pair of tweezers were used "like sugar tongs" to transpor[...]erred to as "plyers".55 Rees mentions a "tin pan" in the workshop into which the red hot nail fell after the pointing and severing from the rod.56 The mode of making a nail was fairly uncomplicated. Several nail rods, usually three or four,57 were heated to red hot in the forge by means of one to three blasts of the bellows.58 One rod was taken to the anvil and the blunt end of the rod was converted to a point and the shank drawn out to a taper by a few blows of the hammer on the anvil. After pointing there were two methods of severing the nail: one nail was severed from the[...]riking the rod with the hammer on the chisel edge of the hack-iron. The nail fell into a metal receptacle and was then transported to the swage by a pair of tweezers. The other method was to almost sever the nail at the hack—iron (marking the length of the intended nail) and then to transport the rod to the swage, snapping the nail from the rod once in the swage.59 The nail was inserted point first in[...]rojecting top was headed by a few skilful strokes of the hammer. Brads required only one blow of the hammer; clasp nails required two blows; and r[...]blows.60 The head size was regulated by the size of the bore in the swage, also the degree of taper given to the nail whilst pointing could be[...]the process could begin all over again. If nails of an ordinary size were being made, often two nails could be made from one heating of the rod.62 For the purpose of a demonstration in 1828, it was estimated that the average nail required 25 strokes of the hammer.“ I can only account for nine stroke[...]ge rose headed nail (using the available accounts of nail making); two to four strokes for the pointin[...]rod at the hack-iron and four during the heading of the four facets.65 The accounts of the 1828 demonstration did mention that ex[...] |
| 1'79 to weld short pieces of nail rod together.66 Hebert mentioned that the maximum production of averaged sized nails was about three or four per[...]at 3,000 could be produced per day for "many days in succession".67 It seems unlikely that a nailor co[...]ing into account all the other movements required in the workshop. Nine strokes of the hammer is perhaps a conservative estimate, the pointing and drawing out of a nail probably required more than just "two to four" strokes for a tapering nail. The number of nails which were produced, on average, per day is difficult to estimate.68 Hebert's maximum of 3,00059 appears to be very unrealistic. Although nailors in England may have had a greater incentive to work[...]ty". Hebert's 3,000 referred to three inch nails. In contrast, the Sydney weekly schedule for three in[...]ppears to have been about 300.71 The manufacture of hand wrought nails remained substantially unalter[...]ugh the nineteenth century. There were no changes in manufacture which would have altered the appearance of the nail as far as can be deduced from the availa[...]ugh it can be argued that the physical properties of the metal did change with the gradual conversion[...]. Improvements made to the production and quality of iron during the nineteenth century may also have had a consequence on the physical properties of the nails produced. One invention which made an impact on the production of hand wrought nails was a patent nail forge. The forge must have had an impact on the industry as it appeared in Lardner (1831)72 and later in Tomlinson (1852).?3 A patent was obtained by a "Mr Spencer of Belper" in 1824 and it incorporated "Lindley’s circular bellows".74 It had the advantage of allowing five or six nailors to use the forge at the same time. The forge was circular in shape without the usual back which allowed it to[...]ellows could be worked from any position because of the encircling bellows level, or "rock staff".76 |
| [...]inson, fig.1490). 121. Another representation of Spencer‘s forge (Lardner, 1831, p.193). |
| 180 Period of Decline Tracing the decline in the manufacture of hand wrought nails is difficult because of incomplete statistics and the nature of the available source materials, especially the en[...]end to lead the reader to overestimate the impact of the machine during the period from 1790 to the 18405. The most reliable of the encyclopaedic sources appear to be Rees, Lard[...]2) is largely a composite work but on the subject of nails is a good summary of developments up to about 1850 (as, very strangely, it does not include any of the new developments displayed at the Great Exhibition of 1851).77 Most of the reliable sources seem to point to the 18405 as the period of actual change in as far as the market place is concerned. Indicati[...]or ordinary work which means that the end product of the machines had come close to the quality of the wrought product and that the cheaper prices had overcome a lot of prejudice. The changeover from wrought to machin[...]e cut brad became the first practical success but in no way rivalled the wrought nail as it was used f[...]d truly relegated for use for specialist purposes in Great Britain. As we shall see, because of the nature of Colonial timbers and a lesser degree of prejudice, the sequence of market acceptance was different in Australia. In England, the cut nail made the first practical impression, according to Rees (published in 1819), about 1803/1804 in Birmingham and Sheffield which established "a very extensive trade". These were the most simple of cut brads without heads or with a single spurred, or leafed, head.78 As will be seen later, these types of nails (and perhaps cast nails) made a minor impac[...]ed by Rees except when commenting on the cut nail in the USA. Rees discussed the hand wrought nail as the primary type of nail used at that time. Thus, up to 1819, we can only vouch for the limited introduction to the market of an inferior type of nail known as a cut brad. |
| 181 Lardner, (published in 1831), was clearly under the impression that mach[...]the nineteenth century, had an academic interest in nail making machinery. As almost all other simila[...]Lardner alludes to Thomas Clifford's two patents of 1790. Lardner puts the 1790 inventions into conte[...]forged wrought—iron nails we have been speaking of have been superseded by the introduction of those made by pressure and percussion machines.84[...], as every person acquainted with this department of art well knows". Hebert maintained that the manufacture of forged nails had actually increased.85 However, i[...]commercially viable and had found a secure niche in spectrum of nails in specialist areas. There was "a very great demand" for out nails on account of their uniformity, square points and cheapness.86 Hebert explored the details of the machine cutting process in its most modern form (without naming a patentee)87 but also presented the specifications of an 1826 patent which cut and headed the nail in one operation.88 Not mentioning whether this patent in particular had been successfully employed, Hebert[...]ufactories where machines cut and headed the nail in a single operation.89 Holtzappel, (published in 1847), wrote mainly on machinery. He gave almost[...]nail process.90 He mentioned the Clifford patents of 1790 and concluded: Subsequently to this period[...]or making brads and nails, and some three or four of them have been successfully worked. 91 Tomlinson,92 is largely a composite work:93 the "state of the art" would be basically 1840s rather than ca.1852 as he does not use any of the nail material shown at the Great Exhibition of 1851,94 though he features aspects of the Exhibition in many other sections of his publication. Tomlinson presents the method |
| 182 of forging nails in detail, though the information is substantially b[...]n only seems to rate nail cutting machinery to be of any importance, noting that some machines could head cut nails and brads in the one operation, forming a "flat head".95 The decline in hand wrought nails must have been evident to Tomlinson, because he wrote: Before the introduction of machine—made nails, it was estimated that [in the neighbourhood of Birmingham alone upwards of 60,000 persons] . were occupied in nail—making.96 The impact of nail making machinery, which according to the sources were of the cut and head in one machine variety, had made a distinct impact by the late 18408. The change in the market from a preference from hand wrought to machine made nails was beginning to be felt. A notice in The Builder (London) in 1845, under the heading of "Nail Trade in Stirlingshire", stated that the wrought nail trade in that area was in a depressed state, ". . . chiefly arising from the use of machine-made nails. . ."97 Ure's editions of 1853 and 1860 are not extremely useful in judging the decline of the hand wrought nail, though give an indication of decline in his opening paragraph: The forging of nails was till late years a handicraft operation, and therefore belonged to a book of trades rather than to a dictionary of the arts.98 Ure presents a series of patent machines, the latest date mentioned being[...]ther the machines were put to any practical use. In 1860 The Builder stated that the manufacture of "machine—wrought"100 nails was often stimulated[...]e forged by hand and had become "a regular staple of English commerce" and "British export".101[...] |
| 183 By the 18705 and 18805, handmade nails in Great Britain had been reserved for special funct[...]e cut/wrought nail to the wire nail. The decline in the hand wrought nail trade can also be traced by the shrinkage of the workforce in this traditional trade. The figures are incomplet[...]rtheless reflect the decline. By 1874 the number of people employed in the hand forged nail industry had been reduced by[...]Aitken attributed the decline to the introduction of cut and machine wrought nails, particularly the c[...]y replacing" the hand made nail.103 The cheapness of the machine variety made the forged variety seem very expensive and hence led to a natural decline in the market.104 By 1889, it was reported that 15,000 persons were still engaged in the hand forging trade around Dudley.105 The decline in numbers making hand wrought nails can be summariz[...]hampton and Walsell. This area had been the focus of British band forged production since the 16005.110 Considering the rise in population and the increase in overseas trade and colonial expansion, the decrease in numbers is much more spectacular than one would f[...]also a strong indication that a large percentage of the later production was confined to horse[...] |
| [...]sources, the real rivalry between the two methods of production in Great Britain occurred during the 18505, the mach[...]ing the undoubted victor by the 18705 and 18805.In the available sources, none of the patent machines listed can be linked with the successes of such manufacturers as Messrs Ewbank. The only exception is to a general form of the primitive nail known as a cut brad.112 These were first produced in the United States of America and many assert that these nails were produced there in bulk from the 17905 onwards. In Great Britain the technique was borrowed soon aft[...]our to five decades. Most published descriptions of nail machine patents during the nineteenth century should be regarded as the presentation of technological curiosities or new ideas. There is[...]gly suspected that those machines which were used in successful production were never publicly described. The following subsections represent an overview of nail machine inventions but apart from the information on the cut brad, little of practical use can be deduced from the material in view of what actually occurred in the market. The Machine Cut Nail This was entir[...]e head, shank or point. Apart from the production of simple brads, the most successful of later patents of this process did employ heat, "hammering" and die[...]ught", often making no distinction with the class of nails which were wrought from heated iron rods.[...]nails were manufactured were ribbon shaped plates of rolled iron. These strips were cut from large sheets "by strong shears" according to the length of the nail desired. The sheets were the thickness of the intended nail.113 These sheets were readily available in Great Britain by the time of Clifford's patents of 1790.114 The sheets were sheared against the fibre in the iron so that the resultant strips wou[...] |
| [...].1510). ¢ +1- 4~ 4 4‘ 4~ «- k 4r J11tc‘nou OF sue-«:3 IV 125. Initial iron plate; sheared aga[...]orm nails with the grain running along the length of the nails (for extra strength). |
| 185 so that the fibre of the iron would run lengthways through the nails produced.115 The main purpose of this was to create a stronger nail or if the nail was clenched, the clenched half of the nail would not fly off. At what stage this was realized in Great Britain is difficult to say. The first reference to it was found in Holtzappel (published in 1847) but this information was not presented as a[...]ust be annealed.117 This indicates that the fibre of the iron had not yet been taken into account by m[...]dner and Hebet throw no light on the problem. Out of the other writers only the American Knight mentioned the correct method of preparing the strips.118 It appears then that in Great Britain no account was taken of the fibre in shearing the iron strips until somewhere between 1819 and 1847. According to L.H. Nelson, in the USA, the date for the proper orientation of the iron fibres during the 18305 to 18405.119 The[...]the same for Great Britain. Not a lot can be made of this however because cut nails before that period[...]de the original sheet was sheared for the strips. In Australia, no out nails have been identified from a context earlier than the 1840s. Once the strip of iron, the thickness and width of the intended dimensions of the nail, was sheared, the strip was manually fed[...]tter, fixed to a manual level or to the lower end of a fly press, came down onto the end of the strip and stamped off a brad, or nail blank.1[...]astage by overturning the strip after each stroke of the cutter. Nails with a half head, or single spur, could be cut in the same manner but with a change in the shape of the cutter.121 Hebert, later in the century, mentioned that spur-headed nails wer[...]od (also mentioned by Rees).122 This other method of achieving the same end was by alternately reversi[...]g the strip. This method was put to practical use in Birmingham and Sheffield forming an "extensive tr[...]23 According to Rees‘ account both methods were in use in Britain by the late 18103 but the reversing cutte[...]A third method may have been exclusively American in use; it involved wiggling the iron plate b[...] |
| 186 In Britain, Clifford patented an awkward method of punching nails from a prepared plate already shaped in the taper of a nail in 1790 but the invention had no consequence on the development of the cut nail. About 1803/1804 cut nails of the headless and one spur variety were successful[...]erican128 principle was introduced by Joseph Dyer in Birmingham in 1814 and had consequences reaching into the 18705[...]ne operation" by British writers.130 The products of the descendants of the 1814 machines were to become a British export[...]lonies and thus must involve the Ewbank's variety of nails.131 The first to be credited with a machine to cut and head at one operation was Ezekial Reed in 1798 but this claim was made by Knight (published in 1876).132 Rees learned of this new development through some published US state papers of 1810 but gives no descriptions.133 Ure undoubtedl[...]ndered if Ezekial Reed's 1798 machine was not one of the first to produce spurred heads on cut nails.[...]references appear to refer to the die—heading of nail blanks "in one operation". Rees, who was not aware of Ezekial Reed's machine, was not referring to spurred heads when discussing machines which cut and head in one operation because when writing about the "extensive trade" which began around 1803/1804 in Birmingham and Sheffield in cut brads: . . . that kind of nails called brads having no head, or at least on[...]at cutting and heading machines were developed as of 1810, by a careless reading of Rees. Rees appears to have meant that the news of such a machinebecame public in 1810 and readers must conclude that the in[...] |
| [...]mpletely machine cut (curved point and underside of spur) — c.1805 to 1820 Brads with shape arrises[...]ntary or archaeological evidence or a combination of both. If we assume the latter, it reveals that th[...]ca to Britain not to mention Rees‘ 1810 account of cutting and heading machines in America, (or Ezekeal Reed's invention of 1798). I find it impossible to believe that the "[...]arly as c.1790 because it displays every evidence of having been reshaped by heat and pressure after c[...]must be a hybrid cut/wrought nail). By the time of Rees' publication in 1819, the common method of heading nail blanks involved a simple machine wit[...]olding the nail and a suspended hammer with a die in its face.139 The machinery introduced by Dyer from America in 1814, which in 1874 was hailed to have established the "cut nail trade, as it now exists", and "combined in one the operation accomplished by several machine[...]viously made little impact on the market by 1819. In fact, Rees admitted that he knew little about it:[...]d into this country, has lately taken out patents in Great Britain, with a view of establishing the trade in this country.141 This quote was given at the conclusion of his presentation of the 1810 American information which included "cut[...]to Britain did not immediately cause a revolution in the nail trade. Nails which were cut and headed in one machine |
| mun: cmss-sscwom 54mm: MHAvvon OF METAL DURING 6HEARING OPERATIOP!ctfihn 4,3“, of mrémwefi cross bedion af mu Hafefed mfo star .[...]aneousl To a)? we'topaf'thmnw fa pure. ‘uhilo, in die mm 10 cu? "(ho hum of 19a 7/ 622?: shut blade. cufa "ml plan 1. m3[...]ie at: nsii 1mm W,m hamflwmhae V (— uflmgfn of me. )4 ,‘Hng black. starts _ . ' ‘ l ‘1 .[...]“) she-r morn and burrs on disarm-I cal-nus of nails. 126. Nelson, fig.6. VA: NAM. CUT[...] |
| [...]til the 18405. The Ewbank patent was the foremost of this type of nail, though the shank also underwent further mod[...]be discussed later).The position was different in the USA, the presumably one operation machine nails began to appear in bulk from.1815 onwards, according to Nelson.112 A system of dating cut nails through burr and shear marks along the length of a nail's shank was presented by Nelson to disting[...]period, 18305/18405, is a period where the method of cutting nails from the iron strip changed from cutting nails from one side of the strip to reversing the strip after each cut.1[...]posite sides".145 Nelson's figure 6, was offered in explanation of this phenomenon. Admittedly I have no firsthand e[...]at a loss as to how this could be.146 At stage 2 of the operation, the cutter and stationary bed shou[...]mark on the nail on the first and second strokes. In my view shear marks on opposite, or oblique, corn[...]nd alternately reversing shear glade would result in shear and burn marks on the same side, because the plate in not turned after each stroke. Using shear and bu[...]from dated buildings or if it is based on a study of documentary material, it is impossible to make any corrections or conclusions on his chronology, especially in the light of his shear and burr marks data and a furthe[...] |
| [...]n export is suspected. British cut nails produced in Birmingham and Sheffield from about 1803/1804 wer[...]rturning the plate and from about the latter half of the 18105 the overturning plate method was also in use.”9 The previous section on wrought nails wo[...]5 and 18305, cut nails represented only a portion of the nails used in Britain. In Australia, no out nails have been found in dated context earlier than the 18405. The earliest Australian reference, to cut nails appears under one of "M. Hayes" sales in the Sydney Gazette in 1809, another refers to the late 18105.150The Patents Cut and the Hybrid Cut — Wrought We learn little of the initial developments of the cut nail from the standard British references of the nineteenth century because these developments occurred in the USA. Knight‘s American Mechanical Dictionary, published in 1876 was one of the first of the widespread publications to give such an outline account.151 Descriptions of early patents from the USA are vague, as Nelson points out, because a "vast amount of primary source material" was destroyed in a fire at the Patent Office in 1836.152 Before Knight's publication, few gave credit to the pioneering developments, which were made in the USA. Rees, Hebert and Ure do credit the Americans with the invention of machinery which could cut and head the nail in one machine but there is no mention of the initial development of the cut nail in the USA.153 Bevan mentioned that the cut nail trade of the day (1874) owed its origin to Dyer in 1814 but made no mention' that Dyer obtained his plans or machinery in the USA.154 The British publications usually refer to Clifford's 1790 patents to suggest an early beginning in the British Isles but these inventions had no bearing or consequence on the development of the cut nail trade.155 The first credited with making nails from plates of sheetmetal was Jeremiah Wilkinson of Cumberland, Rhode Island, USA, around 1775.156 Th[...]small headless nails, commonly called brads. Most of the initial mechanical inventions were applied to the smaller orders of the nail.157 Wilkinson was described as "afterward" making nails and spikes in the same way and forming the heads in a vice.158 Ezekial Reed of Bridgewater, Mass., invented a machine for cutting nails in 1786.159 |
| 190 In 1790, a man called Jacob Perkins invented a machi[...]ng nails from a plate. The invention was patented in 1795 and it was claimed that it could produce 200[...]nail blank. Nelson believed that Perkins made one of the most important contributions to the development of the cut nail.161 Curiously, Ure claimed that W.S.[...]il Works at Birmingham, England, were "apparently of American Parentage, — as it has the same set of features as the old American mechanisms of Perkins".162 Unfortunately Stoker's invention had[...]a similar principle was patented by Joshua Person of New York.163 If the latter is the same as J.G. Pi[...]Perkins, Jesse Reed, Mark and Richard Reeve.164 In 1798, Ezekial Reed, who had invented a nail cutting machine in 1786, obtained a patent for a machine which could cut and head nails "in one operation".165 This term was used several times in British publications to identify the type of machine principle borrowed from the Americans. As[...]riable meant that the nail was cut and die-headed in one machine:166 in this early case it either referred to brads with[...]a decade or so, which would take us to the couple of years preceding 1810, earlier discussed. Nelson o[...]nails but "c.1805" for brads with spurs.167 One of the most valuable sources for general trends up to 1810 is quoted in Rees' Cyclopaedia.168 Letters were published which were written by the "American secretary to the Treasury" in 1810 which outlined the development of nail machinery in Massachussetts to that time. This area of the USA was the focus of the above mentioned inventions. The 1810 publication fleshes in the early period just under discussion. The publi[...]"now unknown169 . . . began by cutting slices out of old hoops,170 and by a common vice, gripping these pieces, headed them with several strokes of the hammer". slitting mills, for slitting iron |
| [...]n Ellis. These men and others spent large amounts of money on developing improvements which were taken[...]ought nails and could be used for three—fourths of all nailing work. It was no longer necessary to bore holes in the timber before nailing. They were not very goo[...]ron fibres should be made to run along the length of the shank and not at rightangles to it. The nail was described as better than the wrought nail because of the "sharp corner", or arris, and "true taper . . . the nail, one way, being of the same breadth or thickness from head to point"[...]r splitting. The description accords with samples of cut nails found in dated contexts of a latter period.So far we have a rough "genealogy" of inventors in the USA, and we also have a fair idea of the type of nail produced, according to the written sources,[...]plied by hand or by a separate machine. As noted in some detail before from Rees and Bevan's accounts[...]r introduced the American machinery to Birmingham in 1814 which led to a great trade. Moreover "a considerable bulk of the cut nails produced are exported to Australia[...]ntroduction did not cause an immediate revolution in the nail trade and had little market impact until the 18405. By the time of Lardner’s publication in 1831, the American machines seem to have no real impact.175 Hebert, in his 1835/36 publication, believed that the manufacture of wrought nails had actually increased but a demand for "cut or pressed" nails was admitted because of their cheapness, uniformity and square points.176 Hebert, as did Rees, gave a detailed description of the cut nail process, also without reference to any particular invention. Both methods of cutting nails are given where the plate is flipped over alternately after each cut and where the position of the cutter is alternately reversed after each cut[...]latter process is represented for the production of brads with spurs, and for the first time t[...] |
| [...]sents two patents after discussing the principles of the cut nail process. One was by Ledsam and Jones of Birmingham but this was not strictly a cut process as "rods, or strips of iron" were used.178 Steel dies were used to shape[...]nk.179 The other invention by Edward Hancorne was ofthe machine wrought type but both processes involved heading and creating the shank in one process.180 Curiously no other patents werel[...]tage where the head and shank underwent finishing in a wrought process). As suggested earlier, the nail patents which were successfully employed in industry were never publicly described. The Mach[...]ssfully applied to the cut nail process resulting in such patent nails as Ewbanks. The earliest patents are nearly all of British origin. Much ingenuity was directed towards the process from the 18205 in Britain, mainly in the attempt to improve on the brittleness of the cut nail. The majority of published patents with detailed descriptions date[...]1840s. Nearly every patent description published in the cyclopaedias up to the 1870s date to before 1850.182 The reason for this appears to be that the problem of aligning the iron fibres to run along the length of the nail was solved by the early 18405. By the hybrid process of heating and reworking the nail blank with hammers[...]the manual process at every stage). Also the use of nail rod was more expensive, needing more handling and involved more wastage of iron. The machine wrought process was a h[...] |
| [...]nch D .1 [11'1111-1‘11'11111'1' 1111119, to mnm in conmct’ W 11: ' 11111n' s 111111 11111‘111111[...]1h-11111, when a mzip— 1111;; 511111} 101111-11 in 1::11n11c1 with 1111mm on 1112‘ 11' lrver 11111[...]11511 1110 blanks bemecn the grippers arel 119111 in reciprocating bows t 11y spriuus, 10 .1: to 21111[...]15.1113.The illustration shows two [111111 Viku in 1lifl'yrem. 1111111111111 111‘ the pans, and 111511 11 111-111.111 longitudi- 11.11 se. film. In Fig. 3288,1111! nail plates are [11.111111 111 :1[...]. rying rullcr‘ 1111101115 cutters. The ' means of ,1. :1, 1110111111 111111' 111111111 111' » 1‘[...]1 11) 111:.l'-l11 sun-essivc 1111_r«h..’\slwet of nil-ml ' = " ,111 pairs 01' 101111121 111:1 “pull 1111-1111111) Ewes. the 111115 [111111-1113 its 011sz In €13“ " (“1* 1. 1:, am, being at right augl[...]1119 131113..» -1_: . r. ‘11: 111111 1111/1- of the sheet. headed (It one www.111- 131. Wicke[...]s almost never give any idea as to the appearance of the end product (Knight, p.1509). |
| 193 in a tapering nail. The heading was also achieved by a die, usually a hammer with the impression of the nail head on its face. Two British patents were taken out in 1790. Mr W. Finch in Wimborne [sic], Staffordshire, was granted a patent in which powered hammers simply lifted and dropped.[...]ic hammers. This method was mechanically imitated in the patent of Thomas John Fuller (18305 or 18405) where vertica[...]ional process, hammering did not injure the fibre of the iron which rolling did. The Fuller patent resulted in tapering nails with square and flat point.186 Ano[...]ditional process, "usually performed by the hands of a nail maker with his hammer and anvil”.187 The[...]llowed every step made by the nailor; the shaping of the nail from red hot iron rods, severing the des[...]ther 1790 patent was taken out by Thomas Clifford of Bristol on the 17th July. This patent involved fe[...]rollers; each roller was imprinted with the shape of half of one nail.189 This produced a string of nails which had to be separated with shears. Shee[...]rs with several grooves producing several strings of nails.190 The problem with this method was in aligning and regulating the two rollers191 not to mention the time consuming necessity of trimming the strings of nails of their superfluous metal. This patent was put to p[...]t) patents. Knight, after explaining both patents in one paragraph but explaining the cut method last, wrote: "Machines of this kind were in operation at French's factory, Wineburne, Staffordshire, England, in 1792".”2 The "Artizan" confuses the mat[...] |
| 194 In 1792 cut nails were first made by machinery. Two[...]mployed for the purpose . . . the blanks were fed in at the top and the finished nails dropped out bel[...]3 As there was no suggestion that the production of machine made nails at French's factory was contin[...]ing more than experimental. Rees had no knowledge of it citing rather a real success in the cut nail trade around 1804/1805. Lardner conf[...]alike "inefficient".194 Clifford's roller method of creating machine wrought nails led to several uns[...]the late 18205 onwards. The December 1827 patent of Thomas Tyndale of Birmingham involved hot rods being passed between[...]ls were "rudely shaped" and like Cliffords string of nails had to be cut apart. They were pointed and headed or finished by the work of dies placed in a revolving cylinder. This machine was in two parts.195 Dr William Church's patent of February 1832 apparently had its own apparatus for reducing bars and plates of iron into rods. The machine then rolled the hot n[...]ting rollers and compressing dies", (indentations in the rollers), into wedge shaped nails.196 Ure be[...]r referred to the finished product and production of its own nail rods.198 Moses Poole's 1849 patent[...]chine contained rollers to reduce metal into rods of iron. The rods were then passed through a second set of rollers which formed them into a succession of the "rectangular triangles". After pointin[...] |
| [...]h nail one at a time, usually under the pressure of dies, in fact a process omewhere between the hammer method[...]ethod. Messrs Wilmore and Tonk obtained a patent in 1808. The process involved several distinct stage[...]ite. The cut pieces were annealed and then placed in a clamp, or vice, for heading which was done with dies the shape of the intended head. The nail was then properly pointed in another process but required two operations.201[...]mechanism" and Hebert believed that it originated in America?"02 Nothing can be found to support this.[...]'s invention, but the only apparent similarity is in the fact that it could slit its own rods and that[...]wedge forms (but not with rollers)?”3 The head of the nail was formed by a hammer with a die in its face and the point by two "eccentric steel sectors".204 Other patents were often mentioned in publications but no date or no descriptions given[...]article "The Hybrid Press" written by W.C. Aitken in 1874 revealed that: . . . the present method of producing machine—made wrought nails is a hybr[...]s hybrid process was no doubt the most successful of all the machines produced. Although not mentioned[...]t to achieve this goal.207 As an example a series of patents by a Mr Coates are given. In an 1841 patent Coates achieved the goal of uniting the functions of several machines into one. Improvements were made on this machine in 1844 and 1850. In 1850 the machine was again repatented but instead of using plain nail rods, "ridge rolled" plates were[...]the plate at distances calculated for the length of the intended nail. There were ridges on two sides of the plate for rose and clasp etc., headed nails but |
| [...]metal for the head.208 The pre—1850 processes of Coates and Ewbank's nail production were probably[...]gripped by dies and then tapered by the pressure of rolling dies, the surplus at the end being stamped by a die head208 whilst held in a grip.209 This survey is not carried beyond the[...]be favoured by the British for building purposes, in New South Wales, at least, the wire nail had superseded all previous forms of nails for common purposes. Factories and Trade N[...]trade names emerge. Hand wrought nails were made in the sheds and workshops attached to the domiciles of nailors, it was a cottage industry. "Nail masters" provided the raw materials to the nailors who in turn sold the finished product to the nail masters. The nails would be stored in their warehouses and were distributed from there[...]re set up is not clear; they may have been set up in iron works, the warehouses of nail masters and in later times in factory buildings of their own. References to factories, trade names[...]any further elaboration. The following is a list of such appearances in chronological order: French's Factory: In 1792 one of Clifford's 1790 patents was put to practical appl[...]s produced were a market success and nothing more in heard of French's factory. This should not be confused with the beginning of the cut nail trade in Birmingham and Sheffield around 1803/ 1804 which[...]ince's metal nails" were offered for sale as part of a "British investment" at Mr Hayes' in Sydney in 1804 and 1805.213 The nails |
| [...]6: 3" O say-reds».— 135. US machine wrought of the mid to late nineteenth century, Wire a[...] |
| [...]ve been cut brads as Hayes offered these for sale in 1809.214 If so, it would be tempting to link them[...]Sheffield production. "Prince's" as a corruption of "French's" was considered but in the light of the source material on French's factory, it seems[...]Dyer introduced American machinery to Birmingham in 1814 which led to the later great trade.215 Altho[...]pply the market with machine—made nails capable of competing with wrought nails: ". . . these nails have now become a regular staple of English commerce . . . punctually quoted in colonial price-lists. . ."218The earliest direc[...]sort including Ewbanks".219 Ewbank's nails appear in the 1859, 1862 and 1877 Mayes' Contractors' and Builders' Price Books. In 1859 they appear to be amalgamated with American[...]wbanks patent American and English cut nails".220 In the 1862 and 1877 edition of Mayes' they are described as "Ewbanks patent nails" and a list of prices for one to six inch are provided. American[...]ere fully accepted by builders by the early 1850s in both New South Wales and Victoria. An American merchant, G.F. Train, who made an assessment of these Australian markets between 1853 and 1855, wrote: Our American cut nails are not suitable for the wood of this country, or it is of so close a grain they break in being driven. Britain supplies a much better art[...]by the late 18605 the wire nail became to be used in preference and Ewbank's are uncommon in buildings after about 1870. It appears th[...] |
| [...]s compared—A writer, asserh ing the superiority of French over English nails, says: “The fault of the Eng- lish nails is their being made in the shape of 21 wedge, which detracts from their holding power[...]hink quite unnecessary. The French nails are made of wire, they are less brittle than the English, and[...]ail, had superseded the patent wrought by ca.1870 in Australia (Axon, 1875, p26). |
| 198 This caused the adoption of a star shaped trademark to be placed on the heads of Ewbank's nails. By this time J.J. Cordes and Co.'s had taken over the concern. An advertisement was placed in a well read journal in 1869 which stated: "Patent Wrought Nails, J.J. Co[...]227 References may be found concerning the nails in later periods. In Britain J.J. Cordes 6c Co.‘s name may be found[...]22‘4 Tradesmen however did not take to the name of the new company and so these nails continued to be referred to in price lists as "Ewbanks". In Australia Ewbank‘s nails were used for specialist purposes after the successful introduction of the wire nail. They are listed as "Ew-banks" (in one size only) in the 1908 and 1912225 Mayes' price books but no lo[...]d.227 Coates: As Coates improved his 1841 patent in 1844, 1850 and 1859 and it is clear from Bevan th[...]Coates' ridge rolled iron plates: were considered in 1874 as the "most recent method". Coates' nails, as were Ewbank's, were made by the hybrid process of cut/wrought manufacture.228 Britannia Nail Works[...]is known about it, except that it used the patent of William Southwood Stocker.229 British and Forei[...]ny was reported as about to commence their works in 1848. The nail was made in one operation and were represented as being chea[...]The Builder wrote ". . . patent process . . . now in the hands of Halkett and Bates". Their machines produced the head and shank in the same operation. They were presented a[...] |
| [...]X x fat at NA". vuuan» TOD «Hugo;137. Parts of a rose headed wire nail. |
| 199 There would have been many more manufacturers in Britain at the time but the lack of primary source material restricts this survey. One thing which emerges is that the manufacturers in nearly every case purchased the patent rights fro[...]patentee and a manufacturer to be linked together in the available source material. The Wire Nail Th[...]today. As its name suggests, this nail is formed of wire and its development and adoption is closely linked with the cheap and bulk production of good quality iron wire and later, steel wire. The[...]le power to operate.232 As the early development of the wire nail was linked with the improvements made in wire production, a little should be said of the development of drawn and rolled iron wire production. Wire Prod[...]Drawn iron wire was said to be first manufactured in the fourteenth century, the method reached Englan[...]eenth century and the first wire mill was erected in Mortlake, England in 1663.233 Rees believed that it was set up by a Dutchman in 1663 at "Sheen, near Richmond".234 Before the drawing of iron wire, workers made wire by beating iron into[...]were hammered and filed until they took the form of wire.235 Wire drawing required a drawplate, which was a piece of especially prepared hard metal bored with a succession of conically shaped holes ranging from large to smal[...]with tapered ends were pulled through the series of holes until the wire assumed the diameter required.237 Diderot illustrated a method of wire drawing in his Encyclopaedia of the mid eighteenth century.238 The iron used for wire had to be of a good quality but not too soft. During the process of wire drawing the iron had to be continually reheated, as a form of annealing, otherwise the iron would become too ha[...]ound sectioned rods between five feet or six feet in length were drawn |
| 200 out by the workmen under a tilt mill, a sort of hammering process. (These rods, in preparation for wire drawing, had to be hammer st[...]the hammering, or tilting, process produced iron of a more tenacious quality.240 For steel wire, the[...]o be passed through about 44 "numbers", or holes, in the plate. Steel wire required to be annealed eve[...]ng needle thickness".242 For telegraphic purposes in the 18705, this gauge was used for heavily timber[...]through wool, hemp and even silk.244 The method of reducing wire with "grooved rollers" was invented and patented by Henry Cort in 1783.245 This method produced iron in round or square section, depending on the grooves in the rollers.246 It was not until about 1830 that this method was well established in Britain. Coils of 10-15 pound weight, measuring 5/16 to 9/32' of an inch in diameter were readily available.247 The basic pri[...]nth century: the "three-high" mill was introduced in Staffordshire before 1820 but was not a common me[...]ed on its return to the initial winding bane].248 In 1862 George Bedson of Manchester, developed and patented a continuous r[...]the wire returned to the winding banel. The first of these machines was installed at Johnson Brothers[...]s invention produced the first quality production of steel wire.“9 By the 1880s William Garrett introduced further improvements250 reducing the cost of steel wire considerably in conjunction with the availability of the Bessemer steel process. As is widely recognized, the stimulation of producing cheap, quality and quantity wire was the result of the development of the telegraph system throughout the world (including submerged cables).251 The development of the wire nail was an unexpected outcome of the demand for wire for telegraphic purposes. |
| [...]inciples used by wire nail machines are very old. In Diderot's time pins were made by the same process[...]ly expensive and iron wire was poorly ductile.252 In England, the French steel wire was imported for m[...]knitting needles, shoemakers needles and needles in general.253 By the early 1830s in Britain an alternative to casting copper nails wa[...]st "solid headed" pin-making machine was patented in England.255Because of the prejudice of the British toward wire nails, none of the major publications on the "mechanical arts" until the 18703 even mentioned them. Knight (187[...]18705 and 18805. Curiously, by the 18705, the use of the wire nail throughout the eastern colonies of Australia, at least, had superseded all other types of nails. The building public in Australia were less prejudiced perhaps, having re[...]nd. They were also cheaper. The early acceptance of these nails was a European trend which Britain and the USA were slow to follow.256 Because of the general disinterest in wire nails in the English speaking world until late in the nineteenth century, little reliable information may be found on the origin of the wire nail.”7 Sickels believed that the fir[...]French invention dating to about 1834. This type of machine produced nails without heads but it was s[...]o produce headed nails.258 A prior claim was made in 1869 by Messrs Heintzmann and Rochussen who asserted: "The wire nail . . . is, like most good things in the application of wire, a German invention".259 At the conclusion of their promotion of nail machines Heintzmann and Rochussen claimed that "hundreds" had been in use "during the last 40 years".260 |
| [...]ncyclopaedist to claim a French origin was Aitken in 1874,261 though Sickels was the only writer to of[...]n inferred that it was a French invention because of the alternative names, "French nail" and "Points de Paris". Nelson wrote of its introduction in New York during the 18505, ". . . following an earlier development in England, France and Germany".262 Aitken's brief account and the silence of British writers of the nineteenth century should rule out England. U[...]ould be given joint credit, especially since most of the important developments in nail making machinery emanated from those countries throughout the latter half of the nineteenth century. Belgium should not be excluded either because it was one of the chief producers of nail products during the nineteenth century.The Great Exhibition of 1851 attracted a number of wire nail and wire nail machinery exhibits, none of which received any attention in English language publications.263 Of the Belgian exhibitors of wire nails; 3 "prize medal" was given to V. Lefeb[...]te 18405267 and several manufactories were set up in New York.268 There have been several claims as to the first machines produced in the USA. Adolph Felix Browne of New York was credited in making a wire nail machine.269 However, Sickel claimed that the first to make such a machine (in 1851) was Morton and Bremmer of New York. This machine was designed by their fore[...]called a "pin machine" as it was mainly employed in making escutcheon pins but headed nails of brass and iron wire were also made on it. The mac[...]ell and it was used for production until 1903.270 In 1884, William's son, John, designed a new machine which was able to take advantage of the new steel wire produced by the Besseme[...] |
| [...]e known as the Brooklyn. Machine and was patented in 1885. The machine was built by M.M. Smith of Brooklyn. Machines based on the Brooklyn Machine principle were in operation in the USA as late as the early 19705. By 1888 steel wire nails exceeded cut nails in production and popularity.271 Nelson quotes an article regarding this "newer" type of nail made of steel wire which, "have been in use for a number of years in America and for a longer period in Europe. . ." Nelson believed that the nail did not become the dominant type until the 1890s (in the USA).272It should be stressed that the wire nail machines of the 18505 to 18705 mainly made the smaller sizes of nails not for construction work but for making bo[...]nail does not appear to have been taken seriously in the USA and Britain until the machinery was devel[...]e as the raw material. As will be seen later some of these steel wire nails were exported to Australia[...]the British writers remained silent on the topic of wire nails with a few minor exceptions, beginning during the mid to late 18705.274 The account in Bevan sums up the status of the wire nail in the Britain of the 18705. The chief points made are that the wire nail, made from one to four inches in length, "are well suited for, and principally usedin, making packing cases of Continental soft woods: "The quantity of wire nails made is not great, for they are but little used in England, and only a few are manufactured for expo[...]r writers Heintzmann and Rochussen (1869) wrote: In England the wire nail is practically little known[...]; the only people who use them are a few shippers of bottled wines in cases. . 27 Although builders and joiners of the time considered them "cheap" and "devils to hold", one of the chief reasons for their rejection was prejudice. The builders and joiners of Britain were represented as concluding, "but then[...]omenclature may well have been the chief problem. In the Great Exhibition of 1851 they were termed variously |
| 138. Wire nail process of manufacture (R. Glader Manufacture" p.22). Grip Dies Fig. A Hold wire Wire [1: Header Moves In To Form Nail Heed Point Cullers Fig.5 Sla[...] |
| [...]sed were "wire nails" or "French nails". The use of wire nails by builders and joiners even up to the mid 18703 in Britain was clearly non existent. Axon, comparing[...]bout the French, or wire, nail.280 The common use of cut and wrought nails was to continue for a few more decades in Britain. Even as late as 1910 the debate regarding the superiority of cut over the wire was considered relevant281 and from an illustration of nails commonly used, the cut and wrought varieties outnumbered the wire nails.282 As in the USA, wire nails were more seriously regarded[...]the 18803, but the conversion to the common use of wire nails was a much slower process in Britain. By the late 1860s Canada, Australia, Ne[...]re represented as consuming "wire nails largely", in contrast to the British.283 Aitken in 1874 wrote that wire nails were made in Britain, "a variety of French origin", in lengths from one to four inches. The production w[...]urposes".284 There is some evidence that the bulk of wire nails exported to Australia during the 18705[...]il Machinery The earliest available descriptions of wire nail machinery appear in The Engineer and Aitken's account. Although the a[...]make us realize that the machine has not changed in its basic principles since the late 1860s. An examination of wire nails dating from the 1860s to the present a[...]hough refinements may be distinguished and trends in the form of the head varied in time. The two early accounts show that the machine, or "nail-making bench", made the nails in one operation. The wire was gripped and "advancin[...]te the head. The iron wire at that stage was made of pig iron which was considered better than the metal for cut or wrought nails.285 In 1891 two illustrations were published of wire nail making machines, one was an English model constructed by Messrs T.E. Bond of Birmingham and the |
| 205 other a German model by Malmedie and Co. of Dusseldorf. The Bond machine straightened the wire from the coil, dies gripped the wire whilst a pair of nippers cut the nail and the heading and pointing was effected by dies. The machine operated by the use of a spring bolt mechanism worked by a cam on the ma[...]nail. As with the latest cut and wrought machines of the time, the cutting and pointing was performed in one operation. A "flat spring" worked the heading[...]rom the machine. Depending on the length and size of the nail, the machine could produce 300 nails per[...]machine worked on much the same line but instead of the heading die striking the nail intermittently,[...]as "avoiding injurious percussion".286 The result of the "injurious percussion" may have caused some of the nail heads to result eccentric to the shank, as noted by Nelson in early American wire nails287 (but this could also[...]d heading dies). There are very few descriptions of wire nail making machinery. Few changes seem to h[...]ary after the late nineteenth century. The sizes of the machines tended between five by two feet to t[...]ne took such little space they could be installed in any pre—existing factory without major alterati[...]n trend was for wire manufacturers to instal them in their factories as a profitable sideline.289 The same trend was then followed in Australia. In Continental Europe of the late 1860s, nails from a quarter of an inch to six inches in length were commonly manufactured, though larger[...]de up to sixteen inches as the limit (five-eights of an inch in diameter).290 In Britain by 1874 the standard production sizes was from one to four inches in length.291 From Iron to Steel Wire The shift from the use of iron to steel wire in the manufacturing of nails led eventually to the acceptance of wire nails, first in the USA and much later in Britain. Australia, or at least the easter[...] |
| 140. Wire nail machines in a Lysaght Brother's workshop. (Lysaght Bros and Co. ltd., 50 Years of Progress, 1885-1935, p.22). |
| [...]would have continued using them whether they were of iron or steel. In any case, the conversion from iron to steel is a[...]ng factor.The Bessemer converter was introduced in 1856 but it was not until about 1870 that it began to be used for a wide range of purposes (railway rails, boiler plate, shipbuilding etc.). Even so, the problem of removing phosphorous accumulations in pig iron was not solved until 1879 and this resulted in lower prices.292 Advances made in producing cheap mild steel and advances made in the production of cheaper wire must have coincided by the mid 18805. We get an indication that this was the case in Australia, though at that time it relied entirel[...]re was little demand for them "initially" because of the high price.293 By 1885, in the USA at least, steel nails were cheaper than i[...]ts per bag,294 but the price had certainly fallen in Australia. These nails were said to be stronger and lighter than the iron product.295 In June 1886 the Australasian Ironmonger reported that an "American paper" had predicted that, "in the course of the next five years" the iron nail would be repla[...]ry to manufacture steel nails were, "being set up in every nail centre and at nearly every nail f oundry".296 Nails taken from dated contexts in Sydney indicate that the transition was fairly complete by the early 18905. The sources of imports and the beginning of Australian nail manufacturing will be discussed u[...]Cast Nails Cast nails are not an important class of nails and were rarely applied to the building trade, except in the rare instance when they were used for lath an[...]d perhaps for decorative purposes.298 The casting of nails was not a machine process. Not much is known of their early development. Nelson mentioned that cast iron nails appeared in eighteenth century "hardware catalogues" and set a "tentative availability" period of c.1770—c.182[ls.299 Lenik in his study of cast iron nails |
| [...]769 as the earliest known reference to cast nails in British patent records, though these were for cof[...]ks.300 Their main functions during the first half of the nineteenth century were for garden walls, (tr[...]rmer two functions continued into the second half of the nineteenth century.303There were two basic methods of producing cast nails: the earlier method involved moulds formed of sand, the pattern of the head was impressed and the shank was created by picking a model in the sand; the other method involved a two part mould, or casting-flask, the head was set in one half of the mould, die shank in the other.304 Pig iron was used for the nail type[...]ting nails.305 There are almost no illustrations of cast nails but they were described as having tape[...].306 Lenik isolated the following characteristics of cast nails excavated from two sites in the USA: the shanks were square in cross-section and tapered on all four sides to a sharp point; the heads were the shape of a four—sided pyramid about 2}" square, the apex of the head had a small knob, evidence of the casting process; the surfaces of the nails were smooth and arrises lacked the sharpness as found on wrought or cut nails; and the lengths of these nails ranged between 1—1/8 to 12'; of an inch. The nails found were associated with mor[...]believed that there were three distinct qualities of cast nails: untreated nails were extremely brittl[...]nails were subjected to a long continued process of annealing. Tacks were one of the most successful products of this process.308 Some cast nails were coated with[...]riod309 and from about 1837 could be galvanized. In Australia, few non shipping or boating cast nails[...]ological sites but Lenik poses that this category of artefacts may exist but have not been reco[...] |
| [...]s had been uncovered at the following excavations in the USA: Sackets Harbor, New York (1812); Fort Montgommery, New York (1776/1777); and the Log Dwelling site in Newfoundland (ca.1780—1810). Lenik believed these nails to have originated from England in "limited numbers and had a highly specialized fun[...]then that such nails reached Australia, certainly in limited numbers but it is doubted that they had a highly specialist function in the early Australian colonies. The ones which were recorded in Sydney of the late 18105 were described as "totally useless" and the writer concluded "There are many of the nails 1' have now described lying in the Commissariat Store that are perfectly useless[...]ed as a make—do, as there was always a shortage of nails.A category of nails which do appear for specialized work are brass nails. Although they were mainly used in ship and boat building, they were also used for s[...]those on powder magazines. During the early years of the nineteenth century these nails were cast from an alloy of tin and copper. By the late 182le and early 18305 pure copper was used by some patents but the use of pure copper was very expensive. Flat heade[...] |
| [...]gszoluf 7.94751 (ABIHGT H00 K BKR DCommon types of handforged nails made from nail rod iron.[...] |
| 209 Nails and Nail Production in an Australian Context It was thought best to group this topic under a separate subheading for the sake of clarity. It is vital to understand the development of nail production in Britain, the United States of America and even Europe, as at various times nail[...]as. It is now important to understand the extent of importation and the development of the Industry in an Australian context. 1788-1802 The most detailed information about building materials are usually found in the official and journal accounts of establishing a new colony. As a general rule, once the initial problems have been ironed out in establishing the various kinds of housing, no more is mentioned of the specifics involved. Though this thesis concerns Sydney and its environs, some of the accounts of the founding of its daughter colonies, such as Norfolk Island, Ri[...]., have had to be used to elucidate the situation in Sydney. The first nails to be used in building construction in Australia came out from England with the First Fleet in 1788.313 The account books of the Admiralty record that a total of 747,000 nails were sent out in the ships comprising the First F1eet.314 Included in the requisites of Sir George Young's Plan for the proposed colony of New South Wales, dated 1785, were, "Spikes and nails".315 Lord Sydney's "enclosure" of 1786 was more specific: Nails of different sizes, at 2 shillings and 9 pence per 1[...]o the water for the natives to dive for.319 Later in his journey in the Pacific small nails were bartered for coconut[...]or plants and animals. To further drain the store of nails, the Supply left Port Jackson for N[...] |
| Common forms of hand forged nails 2...; Ron. Chop. cm Emi[...] |
| 210 including "tools and utensils of all kinds".319 The Supply brought extra provisions to the Island late in July.320 As at Port Jackson, building began immed[...]matically. By 1800 the Island housed a population in excess of 950 people.321 The great amount of building would have created a continual demand at the expense of the supplies in Sydney. The early accounts of the Island's progress (King and Clark, 1788—1791) reveal no shortage of nails though urgent requests were made in 1795322 and 1799.323 Evidently, no shingle nails[...]e used for shingling. It had not been anticipated in England that shingles would form the principal form of roofing; several dispatches mention the use of shingles almost with surprise.324 Collins described how, by the end of May 1788, the hospital roof had been shingled usi[...]at Parramatta.“6 This would indicate a shortage of nails but more specifically of shingle nails because on Norfolk Island in November of 1788 the women were also preparing pegs for shingling.327 A shortage of nails was forseen by early July 1788. Major Ross included "nails" as part of the "necessaries" for the Colony.328 Governor Phillip prepared an enclosure "of Articles most wanted in the Settlement": Nails mostly of 18, 20, and 24 penny Nails "spike", brads . . . Copper nails for repairing boats.329 A list of "Goods" sent by the ill-fated Guardian, dated lst June 1789 included the following sizes of nails: "20 casks — 8 penny, 10 penny, 12 penny,[...]nny nails".330 Commissary Palmer prepared a list of complaints about the supplier of goods intended for the Colony on 23rd November 17[...]rly illustrates that nails were sold by the pound in weight and using the penny system to indicate length: 672 lb. of 24 penny nails, called in the invoice 9001b., and charged for as such. Some of the casks of nails marked different from what they are expressed in the invoice, that is 4 penny marked 10 pen[...] |
| 211 The supplier of these nails was a Mr Alexander Davison of "Harpur Street" and supplied material up to at le[...]s from a nail master's warehouse. The laying out of a regular plan for Parramatta beginning in July 1790333 led to a great deal of building activity. If there had been a shortage of nails, there was no practical sign of it and building proceeded without interruption. A[...]initial wants were made known to the authorities in England). The problem of the lack of shingle nails was probably solved during the 17905. The failure of the roofs of two prominent buildings which were shingled encou[...]sible for the roofs' failure within a year or two of construction.336 No more is heard of wooden pegs after 1790. The shingle and tile roof[...]rd about roofing failures after the initial years of the 17905. There was no specific request for shin[...]d: 4, 8, 10, 12, 18, 20 and 24 penny nails. Those in the majority would have been rose headed with tap[...]sh preference.339 It should be admitted that some of the specific references to nail types and sizes w[...]being available at that time. By inference, nails of very small sizes must have been available for the work of the glaziers as large amounts of window glass were sent out.“1 A shortage of nails and iron began to be felt from about 1797.[...]His Majesty's Store at Sydney ran dangerously low in its supply |
| 212 of nails, in fact nails from 1% to 4 inches in length had run out completely. It was also report[...]retard building and repair work.343 The scarcity of iron continued into 1801 and the Commissary was o[...]an ship Missouri to alleviate the "great scarcity of iron“.344 The nails commonly stocked by the Co[...]opper spikes. The following were ordered for 1801 in casks; 7 of 4 penny, 10 of 8 penny, 5 of 10 and 20 penny and 2 of 12 and 18 penny.“5 Nail samples were sent out to New South Wales "for Examination" in 1800. The nails ranging from 3 to 40 penny were d[...]pikes "Are not good". It was expressed that nails of the 3 to 12 penny variety "Are most wanted" which[...]ed.346 His Majesty's Store, or the Commissariat, in Sydney supplied nails for both Government work an[...]or's workshop was not radically different to that of the blacksmith's. The blacksmith's workshop could[...]that was really needed was a bore for the heading of a nail and the raw material, nail rod iron. If the local blacksmith was skilled, the nails produced would be in no way different to those imported. However, few at first were skilled in nail making and the bore was probably improvised, resulting in a fairly crude product. The first nails to be made in Australasia were made on the 17th November 1788 b[...]ial he used "Iron Hoops",or hoop iron, apparently of a thick gauge in order to make shingle nails.348 The use of hoop iron is most interesting because the invention of the cut nail was claimed by Rees' 1810 American s[...]unknown", who, ". . . began by cutting slices out of old hoops, and by a common vice, gripping these pieces, headed them with several strokes of the hammer".349 This was supposed to have occurre[...]the first to cut nails around 1775 and some sort of nail cutting machine was invented by 1786.350 In any case, the nails cut, or sheered, from hoop iron on Norfolk Island in 1788 must be regarded as one of the earliest accounts of such a process and is certainly the most r[...] |
| [...]Island around 1797/1798 when there was a shortage of nails and iron.351 A later case was recorded at N[...]e the nailors made "650 shingle or lath nails out of hoops per day".352Most of the evidence regarding nail making is found in documents dating to the late 17905, though the im[...]ls were made only if there was a general shortage of nails or if there was a shortage of a particular type of nail. In February 1797 arrangements were being made in England to send out agricultural implements and including two tons of nail rod iron.353 This indicates, as it appears t[...]) who were able to make nails from nail rod iron. In December 1798 blacksmiths were recorded as making[...]r carriages" these were special nails most likely of the clout headed dog variety.354 The "Statement of Work" on the 3lst December 1799 mentioned that th[...]aking screws, rivets, "and such nails as were not in the store".355 Although the first nails were made in the latter part of 1788, we do not hear of "nailors" until the very end of the 17905. Nailors were, of course, specialists at making nails, while blacksmiths made a great range of metal objects and in some cases including nails. A brief look at the role of the blacksmith might be in order to determine the hidden extent of nail making. The importance of the blacksmith was indicated by the priority given to the unloading of his tools of trade. On the 27th February 1788, a forge, a pair of bellows and "one bundle of smiths' tools" were unloaded from the Scarborough. 0n the following day a bundle of smiths' vices were unloaded and a few days later,[...]one was lost overboard.356 During the first year of Settlement the blacksmiths at Sydney were in such constant demand that they could not even do[...]re arms. It was reported that two fire locks were in their hands for three months without any w[...] |
| [...]is and Sydney and other vessels,363 etc.”4 Only in one case, see above, were blacksmiths listed as making nails but of a specialist kind.Blacksmiths could not be spared for large scale nail making during most of the 17905. Requests were made to England for conv[...]ause there were never enough to satisfy the needs of ths Colony.”5 Another factor which almost certainly indicated nail making activities was the presence of rod iron, or nail rod iron. It was not originally[...]ble for making nails. The first bulk importation of rod iron come with the Resolution in September 1794.367 This shipment contained 1,266 bundles of "rod and casement iron" as well as 3 bundles of German steel, 107 bundles of rolled iron, 350 bundles of plate iron, 560 bars of bolt iton, 473 of Russian iron, 107 slabs of Swedish iron and one sheet of lead.“8 Earlier that year in March,369 40 bundles of rod iron arrived with the William, as well as 37.bundles of sheet iron, five bundles of steel, 90 bars of flat iron, 6 vices and anvils and four pairs of bellows.370 The next recorded shipment was of 2 tons of rod iron "for nails" in 1797 but unfortunately the ship was seized and be[...]00 it was reported that very little iron was left in the Government Store to make nails with.372 In summary, it appears that nails were only made locally if there was a shortage of a particular type, such as shingle nails or dog n[...]recorded as available until 1794. By the very end of the 17905, the first professional nail makers are[...]hey may have been blacksmiths working as nailors. In any case, because the imported nails and those made locally were made of nail rod iron, there would not have been any difference in either product unless the lack of experience and lack of proper facilities was reflected in the local product. Some of the imported nails were described as "very indifferent", so defects were to be found even in the imported article. By the 1800 nails fo[...] |
| [...]is period has been isolated because it was a time of expansion and of gradual stabilization ending with the arrival of Governor Macquarie. Four attempts were made at es[...]ewcastle and we are given insights into the state of development and the resources of Sydney, unparalleled in detail since the founding of Sydney and the settlement at Norfolk Island. 1803[...]h a rich documentary source reflecting all levels of society in a way official records can not.The Government Store's supply of nails began to improve during 1802 with the arrival of the Perseus and the Caromandel373 containing 50 casks of nails ordered in England in May 1801.374 Another 50 casks arrived in March and April 1803 with the arrival of the Glatton and the Cato containing nails ordered in England in May 1802.375 These shipments were probably ordered from Sydney in 1800.376 The Glatton and the Cato carried, 3, 8,[...]d by the Caromandel and Experiment (which arrived in June 1803).:378 These amounted to a total of 52 casks of nails specifically intended for Government use. Each cask contained a specific number of nails: 3 penny casks contained 100,000 nails; 8 p[...]ails each; and 100,000 20 panny nails.380 Earlier in October 1802, 24,000 "Horse nails" arrived.381 N[...]ore at Sydney on the lst May 1803 by announcement in the Sydney Gazette of four "Whalers" which had arrived from England ove[...]ching from March 1801 to April 1803.233 The range of nails offered, with the exception of the six penny mail, was basically the same as wer[...]0 and 40 penny nails. The prices for the extremes of this range progressed from 3 shillings and 7 penc[...]s and 3 pence per 1,000.384 The long delays seen in the above examples between shipment and di[...] |
| [...]May 1803.185 Two days later the ship was reported in the Sydney Gazette as containing, among other articles "10 casks of nails" and was undersigned by Simeon Lord.386 One[...]also been offered for public sale by Simeon Lord in March 1803, which had been salvaged from the wreck of the schooner Surprise.388. One cask of copper spike nails of 6 inch lengths had been sent by the Commissioners of the Navy early in the year.389The transactions between Sydney and the new settlements in present day Victoria and Tasmania reveal some of the resources available in Sydney and the scope of its "mechanics". The list of the stores needed for the Port Phillip settlement was drawn up in England by February 1803, the list included, "30 barrels of Nails of sorts, chiefly 18, 20 and 24 penny; 4,000 Spike N[...]sent on the Calcutta and the Ocean which arrived in Sydney toward the end of 1803.391 The tradesmen landed at Port Phillip inc[...]a nailor was included, no rod iron was specified in the stores list.393 For the settlers at Risdon C[...]a, each were to be allotted two ewes, six bushels of seed wheat, a proportion of tools, nails, clothing and "garden" seeds. This shows the importance of nails to any new settler.394 As for the convict s[...]ur Artificers are, the Blacksmith having no Idea of makin Nails. I am afraid we shall fall short of them, particularly Spike Nails. 95 King apparent[...]h there was no real shortage and another shipment of nails was in progress-397 King advised Bowen to economize: A[...]to make Paling and Fencing, you will direct Works of that kind to be Constructed with Timber, as the Quantity you will have in Clearing away will sufficiently allow of your enclosing in the American manner, which requires no Nails.393 |
| 217 Risdon Cove was abandoned in favour of Hobart. Several frames of "Huts" were removed to Hobart.399 The Quarterly R[...]requested.401 A receipt for tools included "7 lb of Pump Nails".402 An account of Stores etc. furnished from His Majesty's Stores in Sydney to Hobart between the 26th November 1803 t[...]806 seems to suggest Hobart had adequate supplies of nails. £3/13/3 worth, of 10—inch, 10,000 in November nails were sent from Sydney in october of-1804.403 By 1806, Hobart had five blacksmiths and Port Dalrymple in the north of Tasmania, had three.404 Not a great deal of detail may be found concerning the early years of Newcastle, though the initial building there was not great. King was able to report to Lord Hobart in August 1804 that, "A sufficiency of coals . . . are received . . . to supply the blac[...]rks . . ." at the various settlements for the use of the Crown as well as for individuals.405 This would have saved a lot of effort as far as the charcoal burners were concerned and simplified the fuel requirements of blacksmiths, nailors etc., especially as the coal[...]ksmiths.406 As the years progressed less is heard of such matters as hardware, government correspondence focusing on other matters. When new influxes of settlers came, however, the same problems arose.[...]ers with Tools and Nails for their Huts".407 Even in 1808 it was far less expensive and expedient to i[...]t, through our great demand for Nails for the use of our Norfolk Island Settlers, a large Supply is wa[...]some the expense which we are unavoidably put to in making them.408 In late June 1804 a large shipment of nails etc., arrived in the transport Experiment.409 The ironmongery had been supplied by Joshua Jowett of "214 High Holborn" London.410 The nails arrived in casks; there were six casks containing 600[...] |
| 218 84,000 30 penny nails.411 There were also "100 Bundles of Rod Iron, sorted 50".‘112 For barter, one cask[...]contained 25,000 18 penny nails.413 A statement of the remains of "Annual Supplies" for barter as of the 3lst December 1804,41‘1 reveals a moderatel[...]8 penny and 50,000 penny nails to the Store early in June. Settlers, since the lst July had received 12,037 3 penny nails, and 2403 30 penny nails.415 The number of nails for Government Works is not stated but can[...]the Government and private individuals. The sale of Government Stores was advertised from time to time. In July 1804 the sale included "nails".416 Private s[...]ed "Prince's metal nails" and brass nails as part of a "British Investment" in July 1804417 and during the same month in 1805, again offered "Princes metal nails".418 In October 1809, M. Hayes offered "cut brads".419 H[...]earliest known references to patent and cut nails in Australia: Prince's metal nails must have been a[...]"cut nails". No other references have been found of the name and the nails could just as easily have been cast or die headed.421 In any event, the first clear reference to cut nails in Australia dates to 1809. Another reference in September 1810 refers to a sale of "Nails and cut nails" by Mr Crook.422 "Nails of different sizes" were offered for sale in December 1804.423 This represents a clear referen[...]ng their way into the Colony. The nails were part of the "Prize Goods" taken from the "Batavian Republ[...]The Dutch ship was captured off Sumba and arrived in Sydney on the 17th November 1804 and the g[...] |
| [...]prize, the Santa Anna, taken off St Blas arrived in Sydney in June 1806. The goods, including, "two boxes and a half of nails" were offered for sale in November of the same year.426 There is little evidence to sup[...]h American ships but this mostly involved trading in rum. 16,663 lbs of iron were purchased from the Missouri in 1301, as well as "anchors, iron, ironmongery, tools, grindstones, earthenware", etc., during a period of great scarcity of iron.“7 Nails are notspecifically mentioned.[...]8 though there were some advertisements on behalf of the Store.429 The range of nail sizes remained much the same throughout the[...]are uncommon. Nails available as annual supplies in 1805 to civil and military officers were; 3, 4, 6[...]s a requisition for barter, "with the Inhabitants of NSW" for 1807 for 6, 8, 10, 12, 18, 20, 24, 30 and 40 penny; the other was a list dating to 1809 of the investment of the Sinclair at His Majesty's Stores for, 6, 8, 1[...]more specific, especially toward the latter part of this period. Spike nails are numerously mentioned[...]een mentioned since 1799 and 10,000 were for sale in 1808.432 Horseshoe nails rated but of few mentions but must have been in daily use.“33 Copper nails, spikes and bolts receive sporadic attention, especially in connection with boat building434 and in one instance "for Boots".435 Tree nails of 1] inch diameter were mentioned in connection with a call for tenders to build 10 bridges in 1805.436 The first mention of cut nails may be found during this period and a mention of the enigmatic "Prince's nails". Flooring brads, t[...]a spurred head, are first specifically mentioned in 1809 but must have been available before this date.“7 The full range of penny sized nails, generally used (to 40 penny) are mentioned throughout the decade. In 1809 these nails began to be given their p[...] |
| 220 under that section of the text. As mentioned earlier, those nails produced in the colonies would have been similar to those produced in Britain unless inexpert workmanship and/or lack of the proper tools gave them a more primitive appea[...]lso imported, as it was well known that merchants in Britain could dispose of unpopular stock by export to underdeveloped area[...]began with the stabilizing and organizing effect of Governor Macquarie who had a keen interest in building and town planning programmes. Bigge may[...]ed. As far as nails are concerned, little changed in the basic product but a greater variety of nails became available until few products that were generally available in Britain were not available to the growing township of Sydney. During the 18405 the first major influx of machine made nails occurred. Sydney was declared a city. In 1851 the Gold Rush was to change the city dramati[...]d be useful. (The same period saw a proliferation of books giving advice to prospective settlers on su[...]over to the Colonies just about anything saleable in the form of "investments" knowing that there was a shortage in just about everything and most assuredly, buildin[...]d a more regular and orderly approach was reached in most aspects of Colonial life. Details about such common place articles such as bricks or nails ceased to be the subject of official correspondence and hence the record of such matters becomes less clear. The Sydney Gazette, through its advertising columns becomes one of the chief sources of such information. However, as time progressed eve[...]ets became available to the public and the supply of various types of nails became to be taken for granted. As suggested earlier, the inclusion of a particular nail type in a written or printed source does not necessarily[...]ad not been imported or made at an earlier date. (In such a case, the documentation of the initial production of a specific type is much more valuable.) In advertising, |
| [...]ght after article or it might be that the novelty of it might need advertising in order to have it promoted. A case in point for the latter was the advertising of "cut brads" at M. Hayes in 1809,441 most likely one of the first consignments to reach Australia, (keeping in mind that the first commercial production of these nails took place only a few years before in Britain). A typical example of the former case would be Bevan's sale of "alarge Quantity of Spikes and Bolts" in 1813;442 spikes and bolts had been constantly in high demand since 1788. From the Macquarie perio[...]tised for sale were generally described as "nails of kinds" or "nails of sorts".443 Nail rod iron was also a frequently me[...]ailing" [sic] and "Railing" nails were advertised in November 1813.445 Brass nails and tacks were available at Mr Lord's in April 1819.445 "European iron nails" were advertised in 1819 and 1820.447 Cartwheel nails were mentioned in 1823448 as well as "shingling and horse nails.449 Some of the less common types of nails were listed in 1823, "small kegs of batten, shingling, clasp, spike, dog, and hob nai[...]r and other nails";451 "copper nails, iron nails, of sorts";452 "nails, carefully selected, of shingle, chisel pointed, roseheads, flooring brad[...]53 Local nail production continued to take place in blacksmith‘s workshops. Druit recorded in 1819 that he had caused to be built a "Smiths' shop" at the Lumber Yard in George Street including six "fires" for nailors.4[...]also privately imported by the ton. The accounts of task work, required by the Government reveal that only the most common of wrought nails were forged from nail rod iron. The "nailors" of Hobart Town were required to make, per day, 400 s[...]batten nails.456 The weekly Sydney task schedule in 1818 was, 3,600 shingle and boat nails, 3,000 boa[...]and 1,800, three inch nails.457 (Though the type of nail would vary according to demand.) Nail production suffered in some of the new settlements as it was claimed that the ir[...]purpose".458 Another impediment was that the cost of nail rod or iron was prohibitive, resulting in very expensive nails.459 By 1820, nail rod[...] |
| [...]46 ; ‘1 145—146. Common wire nail types of the 18603 to early 19005. Dates (approxima[...] |
| 222 As mentioned earlier, the nailors worked in the blacksmiths area, quite often they had a skil[...]462 Special nails were also imported, 644 pounds of "steel" nails were recorded in 1819.463 Cut nails seemed to have made an initial appearance in 1809, but received a total condemnation in 1819, regarding some nails "sent out formerly, a Description of nails that I believe were cast and cut, were totally useless", because of the native hardwoods.464 The only true cut nails which ever gained favour were the cut flooring brads of the late 18405 to 18605.465 The basic situation[...]ished product, (which was much cheaper to produce in Britain). In 1837, 261,495 pounds of nails (both of iron and copper) were imported at the cost of £5,308.466 Nail rod iron had decreased in cost from 8 pence (1820) per pound to one half pe[...]ils were also considerably cheaper.”8 The range of nail types for general purposes had not greatly c[...]n described as "rose headed".469 Ewbank's Patent in Australia By the early 18405 a revolutionary type of nail reached the Australian colonies, known as Ewbank's nails. The first are believed to have reached Sydney in 1837 .470 One of the earliest references to Ewbank's nails appeared in The Atlas (Sydney) in 1844, sold by Thomas Woolley, "Nails, every sort including Ewbanks".471 Lists of other sorts of nails do not vary much during the 1840s from the[...]early 18505 builders had overcome their prejudice of Ewbank's, (and other patent nails). These nails a[...]mination will reveal the difference, (head formed in a automatic swage, die grip marks and shear marks down the edges of the shanks). G.F. Train between 1853 and 1855 noted that Ewbank's patent nails were much in favour among builders and most suited for[...] |
| OF NAILS Flat Head Rose Head[...] |
| [...]s much used and well liked".473 The nail did well in the city and Gold Rush areas until around 1870 wh[...]the wire nail. The Ewbank's patent nail was made in all sizes but retaining the same shape and features; they were available in sizes suitable for shingling, batten work and for house frames to the size of large spikes. Shortages of Ewbank's nails were sometimes reported in newspapers of the 18505.474The 18505 saw the most diverse importations which is reflected in the construction of the buildings of the time: quite often handwrought nails and brads[...]Ewbank's Patent nails". The former were available in sizes, one to three inches; and Ewbank's in 17 sizes and weights from one to six inches.477 B[...]also being made locally. Ford's Sydney Directory of 1851 lists, "Armstrong and Co. — ironmongers an[...]he Shipping Gazette and Sydney General Trade List of the early 18505 often lists the importation of nails and rod iron.482 Wire Nails The next great revolution in nail types occurred during the 18505 and 18605 and this was the introduction of the wire nail. The first lot arrived in Sydney, probably in December 1853: this was heralded on lst January 1[...]are rarely listed until the 18605 and 18705. One of the earliest promotions of the wire nail appears in Sands' Directory of 1863 where Richard Reilly advertised, "French wire nails of all sizes".484 As discussed earlier, Brita[...] |
| In I, II I .m , n I I am} Io ‘ n ; ,rm 1 I1 I me I II ‘ u ‘ .m It I ‘ .mal I! II lo“ I: I a .mi In 2 {012 Is ”1."; Eu J! ,2, ELL ,1; Thl[...]re marks, fllellummt, lIicIurizI STANDARD SIZES OF WIRE CLOUTS Bright or Galvanised Lemur- _ Dlumeler , Left”) . mumm- InIn ‘ I ‘ .072 ‘ II II I .m i to I_ I I ST[...]R STAPLES Galvanised Length Dlnmeler Dlnmetzr In Inch" In Inn-hum Lawla. V 7 , 7,44 | , -W ' 2 * ,m ’ Io H .123 ‘ III I 2) JR In I I Sizes Supplied by Speclnl Arrangement. |
| [...]ing nails. As no illustrations have come to light of the various makes of nails, one must use purely archaeological methods in order to set up a dating system.486During the 18705 a steel wire nail was being produced in the USA. The first of such nails were imported around 1874 but because of the high price, they were not very successful.487[...]ge than the previous-types. It had been predicted in the USA that the steel nail would completely supe[...]d also the Australian colonies. Local Production of Wire Nails There is no doubt that Melbourne led in the nail making industry of Australia from the late 1880s to very recent time[...]ket as well as elsewhere.490 Very little is known of the genesis of the Sydney industry of the 18805 and 18905. At the turn of the century there were two companies in Sydney listed under "Nail and Washer Manufacturers" in Sands' Directory. Based on Several directories}91[...]Australian Wire Industries Pty Ltd. (Subsidiary of BHP) and representing Rylands and Lysaght)[...] |
| [...]wire nails to illustrate his system. Note error in text, 1} inch nail is said to be 4 penny.[...] |
| [...]over by BHP, for example, Rylands was taken over in 1925.493 Just about the only detailed illustration of Australian nails was published in 1930,494 otherwise we have little knowledge of the types of nails produced by the above companies. Once again[...]bout World War I rhomboidal heads, as illustrated in the 1930 BHP publication.495Nail Forms and Func[...]ief authorities on the names, forms and functions of nails available are Rees, Hebert‘l97 and Bevan, although in some cases these authorities are not always entir[...]was assumed as "common knowledge". The diversity of wire nail types is a very late development and on[...], although the later types are illustrated. Many of the nails included in the list are not strictly building construction nails but as some specialist nails have been found in building construction, the list has been made as comprehensive as possible: Scarcity of nails often resulted in the use of nails for other specialist purposes, for example, ships‘ nails for metal sheathing in buildings or tacks for lathing nails. In workshops and sheds etc., nails for specia[...] |
| [...]3 m. m 2 m. WROUGHT CLom‘a LATH NAILS. [in L0 :nL 5m to x; m. u Jomws Bum,» Wm: NMLS. 1 m[...]inr Nws Em tu dun Ewe Erin Bum: w. -‘ .m. w ‘ In mo Nms 1m 1;; :u. 5m m in” W“ ,‘ nu won: JVfleve pmlhlr. pm![...] |
| [...]e nails, spikes, tacks etc. With an understanding of basic nail form and function, more may in future be recognized in above and below ground archaeological contexts and may lead to further archival discoveries.Glossary of Nail Types and Terminolog Annealed: These nails[...]to put the nails with tallow or grease and heated in a fire shovel.498 The ordinary method was sometim[...]times. A later method involved placing the nails in a closed iron box filled with haematite iron ore.[...]g. Back: Back nails had flat shanks and was used in timber which might split.500 These were probably[...]nk and a chisel point. (Usual range, 2—4 inches in length.) 01 Bastard: This is an adjectival description indicating thickness as in "Fine, Bastard, Strong".5c'2 This seems to be a medium to medium thick nail or equivalent to "Best Best” in Bevan's system of "Fine, Best, Best Best, and weighty".5°3 Bellows: This was a lar e flat rose headed nail used in the leatherwork on blacksmiths‘ bellows. 04 Be[...]See Bastard. Billed Head: This refers to a type of head on a wrought or cut brad. The bill head is commonly referred to as a "dog head", as in dog headed spike for railway nails, but formerly[...]ojections were known as two-billed.505 Black: As in black tack etc. This was done by a process where a tack or nail was immersed in black varnish and then dried in a stove.506 Blue: A species of tack was known as a Blue Bell tack, the blue referring to the colour of the tack (which is a common colour in tacks generally). The colour was the result of placing cut tacks in an iron cylinder and subjecting them to the heat of a muffle. When the desired shade was attained the[...]to a patent.508 Boat: Boat nails were generally of brass or copper and were both square and r[...] |
| [...]man/37¢. r» .1213 n) '5: u .-5 r E. 150. Cover of Royal Engineers' Recommended Nail List.[...] |
| [...]e Rove. Box: These were a clasp headed nail used in constructing boxes. These were probably supersede[...]the early wire nails.5° Brad: This was a class of nails without a head or had a billed or spurred head. This was a large class of nails of various thicknesses depending on the strength of the intended work. Lengths generally varied between ] of an inch to three inches. The earlier brads were hand wrought but were one of the first types of nails to be machine made, hence cut brads. There[...]etc.510 Brass: Boat and ship nails were made out of brass or copper but they were also made for naili[...]1 Bright: This objective referred to the surface of a nail and was more commonly used in connection with steel wire nails512 which could a[...]heavy shoes and boots (sparrow bills). Those made of brass and copper were used for nailing sheathing and in boat and ship building.514 Chequered Head: This[...]nches.515 Chisel Point: This describes the point of a nail where the shank tapers to a point on two o[...]the shank does not taper). The most common types of nails with chisel points were cut nails and paten[...]Ewbank's patent. Before the general introduction of cut nails, chisel points were sometimes made on w[...]they share similarities.516 Clamp: A large type of nail used to fasten clamps in buildings but also used for securing clamps to the ribs of ships.517 Clasp: These nails had sloping flatten[...]for a smooth surface. The most common sizes used in building were 10 penny, 20 penny and 24 penny.518 The nail was hand wrought and usually come in three thicknesses, fine, bastard and stron$ These nails are often found in fine work such a moulded architraving etc.51 |
| 228 Clench: This type of nail was used chiefly in boat building where the end of the nail the point of which projected out of the wood and was battered down with a hammer. In this way the planks etc. of boats were firmly drawn together. Sometimes a rav[...]ad to be well annealed to stop them from breaking in half when hammered. These nails had rose heads an[...]r a clench nail.521 Clog: A cut nail between 3/4 of an inch to 11‘; inches long, though there was a small variety 3/8 to 5/8 of an inch. One type was called a "round head clog". The exact function is unknown.523 Clout: This type of nail was used for nailing iron work or metal shee[...]wheelwrights but smaller cut varieties were used in box making and nailing up laths, shingles, picket[...]both square and round sections and were available in three thicknesses, fine, bastard and strong. The nails were available in numerous sizes, starting at 7/8 of an inch.524 Clout Tack: A nail tack like in form, larger in the head, longer and thicker in shank, similar to a flemish tack.525 Coopers Clout: A specialist nail ranking in size from 17} of an inch to 5 inches.526 See Clout. Copper and Co[...]ails. Countersunk: This applied to a broad range of clout and wire nails. It was a nail with a conical head similar to the head of a common screw.528 Cupper: Referring to a round headed nail. Cut: A type of nail which was cut, or stamped, from a strip of metal. These nails had shanks of which two opposite sides tapered to a point and t[...]ctions along the shank. Cut brads generally ended in a square point. Deck: These were wrought nails w[...]nks on ships.529 Diamond: Referring to the shape of the head of a wrought nail. This nail generally had six facets instead of the four seen in rose headed nails. This type of head was a common form used for dog nails (and was an optional variety of deck nails). |
| [...]where the head was formed by a hammer with a die in its face. The term seems to have been dropped with the advent of machine made nails with heads. The most common fo[...]ped heads and square bevelled heads.530 They were in the early nineteenth century used for spikes, dog[...]og: These served the same function as clout nails in smiths' and wheelwrights' work, mainly for nailin[...]ie flush with the work. The shanks were square or of round section and generlaly had spear points whic[...]or a countersunk clout head. Theywere available in thicknesses known as "fine, strong and weighty" a[...]5 inches.531 Doubling: A doubling nail was used in securing sheathing and linings.532 Drawing: A na[...]wrought manufacture. The drawing nail illustrated in the Royal En ineers' Office (REO) List, 1812, was[...]nction is unclear. 33 Escutcheon pins: A variety of nails of small size, 3/8 of an inch to 1% inches. These were one of the first wire nail types to be manufactured in the USA.534 Essex Hurdle: See Hurdle. Ewbank‘[...]ke flat rose head and chisel point. This was one of the most popular machine nail to be exported to A[...]oint. Fencing: Fencing nails were popularly used in America for use in fastening fencing rails. Wrought nails of the 6 penny to 10 penny size were adapted for thi[...]as a distinguishing indicator as to thickness, as in Fine, Bastard and Strong or Fine, Best, Best Best, and Weightg].537 In earlier days a fine nail may have been described[...]fine nail was generally a slender long nail used in detail or finishing work. Flat Head: A term which referred to the head of a nail which was either a clout nail or a countersunk clout. In the USA it might have had a more specialist meani[...]g a chisel point formed into a spoon bill as seen in some bird species. It is not a synonym for a chis[...]tioned by later writers; a "long" flat point used in shipping where clenching was not necessary but where the firm holding of timbers was required; and "short" flat points whi[...]ified with points to drive into oak and hardwoods in general.540 |
| [...]Flemish Tacks: These tacks ranged form t to 3/4 of an inch and were denominated from 1 to 16 per tho[...]is, the heads were not raised to quite the height of a rose nail, nor so flat as a clout head. Thee ta[...]type was often headed separately. With the advent of the wire nail, nails with a sli htly bulbous coun[...]s never coupled with "machine" as wrought is, (as in "machine wrought"). Forged nails were made entirely by hand, as described in the text, except for the raw material, (iron rods[...]chisel point was required. The most common types of heads found are rose, spurred and clasp. See text[...]Paris", "Pointes de Paris" and "Clues de Paris". In Germany they were known as "drahtstift". The term[...]t as to whether the wire nail was first developed in France. They were known as "French nails" during[...]neteenth century because the French exported them in considerable numbers. See Wire nail.Garden Wall[...]hurdle nail but were made stouter for the purpose of hanging gates. They were always forged.“5 Gimp[...]pholsterers. By at least 1910 the? were available in brass in sizes of between 3/8 to 3/4 of an inch long.54 Half Head: See Spur. Head: This is the swelling on the top and of a nail and come in scores of forms according to function. Hinge: In America these were available in both out and wrought for hinges. The English equi[...]laws which pierced the sole.549 Horse Nail: Used in Rees to indicate a cut nail which is given a die head in shape of a rose head. Though may have been wrought in earlier years and appears to have meant "h[...] |
| 231 Horseshoe: Horseshoe nails were a class of nails which defied mechanization throughout the nineteenth century. It was a forged hail of the best quality refined, tough, iron, so that it[...]untersinking was so that the head could lie flush in the groove of the horseshoe, allowing it to attach to the hoof[...]The USA shared the penny system, or a variation of it. Knight records a system of sizes/lengths by numbers which may also ahve been used in Britain:552 Number 5 — 1% inches Number 8 - 2[...]urdle: Hurdle nails were for nailing the oak bars of a hurdle (rectangular framed temporary fence) ont[...]ee: Knee nails wee long slender rose headed nails of spike or near spike lengths (4 to 6 inches).555[...]work. They were hand forged, cast and later made of wire. The nails were generally fine pointed with[...]to hardwood. These were clout headed nails dipped in lead or solder.557 Knight (1876) described them a[...]oofs.558 Leaf: Refers to the single spurred head of a wrought or cut brad. See Billed. Lip: A[...] |
| 232 Oval: This describes the shank and head of some types of wire nails. These were manufactured by at least 1910.516 Panel Pins: These were very slender nails used in panel mouldings, small frames etc. The earlier varieties were hand wrought and cut. They were available in wire and had slight heads of the jolt variety.562 Pail: Pail nails are mentioned in Hebert as being a nail where the name expresses t[...]en Cut Tack: This is an fatent cut tack available in lengths between 3/4 of an inch and 1% inches.56 Penny System: The penny system was used by retailers as a system of describing nail lengths which was in use by at least the early sixteenth century.56 With variations the system was extensively used in Britain, the USA, Canada, Australia etc. References to the system can be found dating to the foundation of the colony of New South Wales and was extensively used when ord[...]cality wherein they are sold".566 Although scores of references may be found where the system is used,[...]n the system. Published lists are mostly American in origin but a comparison of lists, none of which are identical in their information, may give some idea of the system as used in Australia. Knight believed that the English system of defining nail sizes was by numbering according to poinds per 1,000 nails,557 but even in the 18705 both systems were used but the penny system was in decline.568 Hasluck believed that the term "penny" was actually a corruption of the word "pound". He believed, for example, that formerly, nails of which 1,000 weighed 6lb would be called "6 pound". "Penny" is a mere corruption of "pound" and therefore "sixpenny" nails are those of which 1,000 weigh 61b".56§ A practical application of this to the system described does not seem to sup[...]nless one makes every concession as to the weight of each category of nail. The greatest variation of sizes in the comparison of the penny system occurs between the Van Cleve and[...]cing nails are stouter than common nails and also in length). (Note that 3 penny nails can be either 1[...]often quoted between 1800 and the 18205 as common in building, namely 18 and 24 penny, are not mentioned in any of the lists.570 Pin: See Spriggs Point: This is the point of the nail which entered the timber first. There are several basic types of points, see Sharp, Side, Spear, Flat, Chisel. Po[...]fined and solid heads. They were used extensively in Essexg Suffolk and Norfolk for "course, st[...] |
| [...]tween rollers with dies.Rhomboid: A description of a raised rose head on a wire nail. Rib: Used to[...]d to fasten the ribbing, to keep the ribsof ships in place during construction.574 Ring Shanked: A term referring to the shank of a wire nail with a continuous series of rings along the shaft to the point, resembling barbs.575 Rivet: This is a nail usually used in binding metal t97%ether. They generally have clou[...]points.5 Rose: This strictly refers to the shape of the head of a nail which is like a flattened pyramid with on[...]later a die. Rose nails were once the most common of nails used in building. Rose nails could have chisel, flat and sharp points and could be had in fine, bastard and strong. Rose nails were used fo[...]beech. The broad spreading head had the advantage of securely holding the work down. A thinner sort of rose-sharp was used for pine and other soft woods[...]bes rose headed nails as being "drawn four square in the shank" and they were also manufactured by the[...]rposes.578 Rose Canada: These nails could be had in 'fine' or 'strong' by the 18703 and were cut nai[...]lation "Canada" is probably due to the popularity of their hand wrought counterparts which were exported to Canada earlier inof the surface of a nail, usually a cast nail, (rough as opposed to[...]Head: This was a term used for a die headed nail in the shape of a segment. One early variety was tinned.581 Rove[...]e shaped plate with a central hole. The point end of the nail received the rave and the point w[...] |
| 234 Sacking: Sacking nails were cut nails in a small variety of between 3/8 to 5/8 of an inch and a larger variety between 3/4 of an inch and 1% inches. It had a large flat head,[...]acking tack". Sacking Tack: This was tack—like in form but had a larger head and longer and thicker[...]portionally small rose heads. They were available in "fine" and "stout".5 5 These nails appear to have[...]18705.587 Shaft: A synonym to describe the shank of a nail. Shank: This comprises the main body of a nail apart from the head or point of a nail. Sharp Point: This name applies to the point of a nail where .the nail terminated gradually, tape[...]ngles to the shingle battens. They took a variety of forms. The earliest were forged with rose heads.[...]d nails for rudders, ribs and various other parts of ships. Brass, copper and copper/tin alloys were used for ships, boats and barges. Cast nails of a copper and tin alloy were used for securing copper sheathing in ships although pure copper nails were also used b[...]as Guppys patent.591 The most common copper type of ships' nails were of the rose-clench variety, similar to the regular iron article, only these were made of square sectioned copper and processed in the traditional way. The nails were worked cold.[...]ly rose heads but diamond and clout as well. Most of these longer shanked nails had a slight countersink under the head.”2 The shapes of these nails have changed but slightly over the ye[...]Rove. Shoe Tack: These by the 18705 were cut and in varieties of size between 3/8 of an inch and 12} inches.593 |
| [...]d from wire. Slating nails always had broad heads of the clout variety to hold down the slate.594Side Pointed: This type ofin form, with a broad flat head and long and thick shank.596 Smooth: The term refers to the surface of a nail as opposed to rough. Smooth surfaces, especially to the head, were important in the sheathing of shipping as rough heads tended to attract marine[...]small wedge shaped cast nails resembling the beak of a sparrow, hence sparrow bill, from which "sparrable" is derived. Because they were cast in the crudest manner, the nails were very brittle. Sparrables were used in the heavy shoe trade (boots etc.), and common forms of shoes. A variety shown in Bevan shows a sort of a pump handle shaped head.598 See Sprig. Sparrow[...]int: a spear point slopes suddenly from the shank of a nail to a point and is flattened on two sides (of a wrought nail). Often the sides flare out a litt[...]spear blade impression. Spike: This was an order of large nails, originally hand wrought and generally with flat or chisel points. The Royal Engineers' List of 1812 show all of the spikes with square bevelled die heads but thi[...]. Spikes generally ranged between 4 and 12 inches in length. Later spike nails were made by the machin[...]assified as "pins". Sprigs served a great variety of purposes, thus there were glaziers‘ sprigs, sas[...]r Shot Case" sprigs. 0 Spurred Head: This is one of the names referring to a cut nail with a single s[...]ing head. See Billed Head. Square Point: This is of a similar shape as a sharp point only the point itself is missing and it ends in a square shape.601 Staples: See 'U' nail. Stereo Pin: Stereo pins are listed in Hasluck (1910) and were thinner than panel pins and ranged between 1} an inch and 2 inches. The function of these wire nails is not clear.602 Studs: These are basically round die headed tacks used in studding leather etc. onto timber in furniture, chests etc. These were quite often use[...]from the eighteenth century onwards most commonly of brass.603 |
| 236 Strong: A distinguishing quality of a nail denoting a heavy duty nail rather than a fine or bastard nail, as in "fine, bastard and strong". "Weighty" in this sence is a synonym in denoting the thickness of a nail.604 ‘T' Head: A synonym for double billed or double spurred. In some very early references it may refer to a clasp head. Tack: Tacks are one of the smallest orders of nails. The most common variety have flat, or clou[...]hanks and points. The Royal Engineers Office list of 1812 illustrated several types, though most were[...]upholstering and pumps. There were many varieties of tacks, see Black tack, Blue Bell tack, Clout tack[...]Tingle nails were described as a small nail 2‘: of an inch or longer.607 Tinned: Some nails required to be tinned to reduce the corrosion, especially when in contact with other metals. Nails were immersed in a liquid solution of tin after a cleaning of sulphuric acid diluted in water. A nail or tack which has been tinned may a[...]Tray Tack: This tack was described as tack like in form but larger in the head and longer and thicker in the shank.509 Tree Nail: This appears to have be[...]arp pointed. One was specified as being 1% inches in diameter.610 Trunk: Trunk nails were illustrated in the Royal Engineers Office List. They had a rose[...]ails: These are more often referred to as staples in technical literature. The most common form has on[...]es. 'U' Nails are wire nails, usually galvanized, of comparatively recent origin.612 Wall Nail: These were large sized cast nails used in walls in order to train fruit trees to grow against the wa[...]tem was an alternative system to the penny system of indicating lineal measurement. The length was understood by the number of pounds or ounces per one thousand nails; for exam[...]cale were also sold by the hundredweight and ton. in the early 18705, 2% inch cut nails sold fo[...] |
| [...]sold per 1,000. The 1,000 was largely fictional. In Rees‘ time one received about 600 nails when buying "1,000" nails; in Bevan's time it was between 750 and 1,000. This s[...]ghty: Distinguishing qsuality as to the thickness of a nail, synonymous with the term "strong".61Wheelwrights’: These were forged nails made of especially refined metal to produce a "tough" nai[...]e: See Tinned. Wire Nails: These were formed out of iron or steel wire. The most common types were rose, clout, rhamboidal and jolt headed. Most of the specialist nail names were discontinued as wi[...]specialist wire nails were developed, expecially in the USA. Sickels illustrated many of these.61'7 Wrought: See Forged. |
| Penny Sites of Polished Nails 2d 3d 4d Gd 8d 9d 10d 12d[...] |
| [...]‘VSQ ‘SDHPOJJ “EM Pm? aJIM) '1791 KiNDS ”OF SHANRS ANb F‘o’il‘xfi's 13 14 15 16 17 18 19 20 2 22 23 KINDS OF SHANKS AND POINTS KINDS OF HEADS A.B——Chisel~ l»—Blun1—«Sho[...] |
| [...]Rees, A. The Cyclopaedia: A Universal Dictionary of Arts, Sciences and Literature, 1819. Lond. p. Rolling-[...]ed.) 1878, Lond. p.30.Ibid., p.31. Ibid. Some of Foley's descendants continued in the industry. Knight, E.H. American Mechanical Di[...]ered) at welding heat to reduce the grainy nature of the metal. See Rolling—Mill (5). Ibid., Rollin[...]omen were completely integrated into every aspect of this trade, as well as children, (both boys and girls). Accounts of this unusual departure in a trade date back to 1741 and the reign of Queen Anne. This term was used for the nail make[...]p.35. Patent forges, which were more economical in fuel and more convenient to use, were bein[...] |
| [...].cit., p. Nails (1) and Tomlinson, C. Cyclopaedia of Useful Arts, ca.1852, London, p.309.Rees, op.cit., p. Nails[...]il at this stage and snap it off after placing it in the swage. In actual fact it is not certain if the one techniqu[...]early" cut off. The "nearly" method saves the use of tweezers, loss of heat and must have been a quicker method. Rees,[...]linson (p.309) called it a "bore, or strong piece of iron" and (p.305) a "swage tool"; Rees (p. Nai [1[...]t., p.309. Rees, op.cit., p. Nai (1). Dictionary of Architecture, 1853—1892, Lond. vol.VI, p.2. Tho[...]countersank at their upper ends as to form a kind of mould for the head of the nail". Lardner, op.cit., p.195. Having examined thousands of nineteenth century nails I have seen no evidence of this countersinking which surely must be evident on the underside of the nail head. Hebert, op.cit., p.181. To[...] |
| [...]icle on which this information was based appeared in the Mechanics Magazine in 1828. The information was highlighted in Lardner (p.196); Hebert (p.181); Bevan (p.32) etc[...], p.181.Considering such factors as: the number of hours worked per day; nail types being produced; quality of nail rod, etc. Hebert, op.cit., p.181. HRA, ser.[...]14:04:1820. Vandermeulen considered the schedule of task work for nails (established in 1818) as "too great", mainly because of the poor quality iron. Ibid., see also p.557, "Value of Labour . . ." Lardner, op.cit., pp.193 and 194. The information was based on an article appearing in the Mechaniu' Magazine for 1828. Tomlinson, op.c[...]309. Though Tomlinson lists the invention as that of "Mr Sperme [sic] of Belper". Lardner, op.cit., p.193. Ibid., p.194. Tomlinson, op.cit., p.309. Neither do any of the subsequent encyclopaedic sources. Rees, op.cit., p. Nails (1). Although the original publishing of this work was over a greater period of time. The nails were found to be useless. None have been found so far in dated contexts before the 18405. See Richie, Evidence of Druitt, 02:11:1819, pp.24 and 25. Lardner, op.ci[...]invention appears to have been put into practise in 1792 according to The Artizan 01:10:1860, p.282. Knight after discussing the Clifford patents of 1790 adds, after discussing the 04:12:1790 patent "machines of this kind were in operation at French's factory, Winburne, Staffordshire, England, in 1792", suggesting, only by the context of this statement, that the machines were based on h[...]on. The important factor is that there is no hint of these machines having any consequence after 1792[...]ent. The 1827 date is approximate for it appeared in an article by Barlow "Treatise on Machinery etc." in the Encyclopaedia Metropolitana. Ibid., p[...] |
| [...]he quoted the Clifford patents from the Repertory of Patent Inventions, lst series, vol.vii, pp.Zl7 and 377. Of interest, he names Clifford as John Clifford, whe[...]m.The Prospectus for the publication was issued in March 1850 (Introduction). This was a traditional means of attracting subscribers to finance the publication[...]pie, C.C. [ed.[, A Diderot Pictorial Eneyclopedia of Trades and Industry. Dover, 1959, vol.I, p.XIV.)[...]ails and machinery were exhibited. See Exhibition of the Works of Industry of all Nations, 1851, "Reports by the Juries". Lond.[...]and 1116. Tomlinson, op.cit., p.310. The meaning of "flat head" is uncertain in this context which seems to suggest something new[...]flattened, this was truly a "new" and successful in one operation" patent. If it refers to brads, the[...]The brackets were inserted by myself. The passage in brackets was directly quoted from Hebert, op.cit.[...]845, p.239. Adding, ". . . and also from a spirit of competition among employers". Which competition w[...]from the same cause. Ure, A- Ure‘s Dictionary of Arts, Manufactures and Mines, 1853 edition, Lond. p.216. The 1860 and 1867 additions are identical in regard to nails except that information on screw[...]referring to the hybrid cut/wrought nail machines of the mid nineteenth century. Often the term "machi[...](article by W.C. Aitken, 1874). lbid. Dictionary of Architecture, vol.VI, 1853-1892, p.3. ABCN, 03:0[...]hat the hand forged article was by then only made in that area. This figure appeared in Hebert, op.cit., p.180 and is quoted by Tomlinson[...]ound this figure which appears for the first time in the nail article (dated 1874). Bevan, op.cit., p[...]hat the hand forged article was by then only made in that area. |
| [...]ton areas. Hebert, op.cit., p.180, "neighbourhood of Birmingham". The ABCN, 09:03:1889, p.227 writes of "Dudley (Block Country)".111. Bevan, op.cit., p.p.37, after listing the advantages of the hand forged nail, writes," And these attribut[...]and for hand—wrought nails, especially "Horse", in preference to machine—wrought". 112. A tapering nail on two sides of the shank usually with a single spurred head, the[...]s a "dog head". The half head is also referred to in nineteenth century publications as a "projecting[...]Nai (2). Rees does not mention about taking care of the fibre when shearing strips. 118. Knight, op.[...]s often confusing as there was no standardization in terminology during the eighteenth and nineteenth[...]ritten the account a year or so before publishing in 1819 which would push back the 1803/1804 date. 1[...]d is unknown, as the USA Patent Office had a fire in 1836 destroying most of their records on nails (see Nelson, op.cit., p.5). |
| [...]243 Rees, op.cit., p. Nai (2). Ure quotes most of the article and takes a liberty by rewording Rees[...]it based on practical experience or on the basis of Mr Streeter's collection? The stationary die, or[...]he way up but such a machine was not recorded and in any case would send the nail flying into space o[...]des but if Nelson is correct about the appearance of the shear and burr marks, they would be in agreement. Rees, as outlined earlier, revealed that both methods were in use by the time of the writing of his article. The overturning plate method may have been introduced with Dyer's machinery in 1814. Sydney Gazette, 27:10:1809, p.2 "cut brads[...]as being "totally useless". See Ritchie, Evidence of Druitt 02:11:1819, pp.24 and 25. Ure, op.cit., p.216, for example was unaware of the information which Knight later published and relies on Rees' quote of an 1810 American report. Nelson, op.cit.,[...] |
| [...].5. 165. Knight, op.cit., p.1508. 166. Although in this case it could have concerned the cutting of brads with spurs, there are no extant details of the patent. - 167. Nelson, op.cit., pp.6 and 7.[...]ormation are all taken from this page. 169. Some of these are probably Ezekial Reed, Benjamin Cochran[...]on which was used for barrels. Hoop iron was used in Newcastle, New South Wales, for making shingle or[...]onvict Settlement: The Evidence before J.T. Bigge in 1819—1821. Newcastle History Monograph No.7, p.[...]rs his name as "Odion" but refers to an invention of 1816 which was followed by an invention by a Mr R[...]8 adopts "Ordione". I have opted for the spelling in Rees' 1810 account. 173. See footnotes 129, 131[...]86. The machine cut 32 brads "at every revolution of the axis", which does not sound like the usual cu[...]l dies were used to shape the shank and underside of the head and a hammer, while a die, created the head. 180. Ibid. 181. With the exception in Knight, op.cit., p.1509, with the description of Wickersham's nail machine, but this is a later Am[...]19. Ure thought this invention to be "apparently" of American origin. This cannot be correct as the Am[...]t process. It only resembled the American process in that the head and shank were made in the "one process", though even in this case Ure reveals that Stoker’s machine was actually two machines in one frame. |
| [...]. For a full account read this and the references in footnote 190.Lardner, op.cit., pp.197 and 198. See also Holtzappel, op.cit., p.949. (Taken from Repertory of Patent Inventions, lst ser, vol.vii, p.217.) Bev[...]. Ure, op.cit., p.217. Hebert, op.cit., p.187. In Knight, op.eit., p.665, Walter Hunt's 1841 machin[...]ne. William Newton‘s improvements are mentioned in The Builder, 05:10:1844, p.508. Ledson and Jones 1827 patent in Hebert pp.185 to 187. Bevan, op.cit., p.39. The[...]., p.38. The ridge rolled plate idea was reported in 1859. Ibid., p.39. This has been discussed unde[...]1805, p.4. The nails may have been unsaleable and in 1805 offered again. Ibid., 29:10:1809, p.2. Bev[...]Sydney). Quoted by John R. Lillyman's The History of Australian Nails (17884914). Bachelor of Architecture Thesis, University of New South Wales, 1981, p.73. According to '11Ie A[...]gests that Messrs Ewbank had established a patent in the USA. Mayes, Charles. The Australian Builders[...]rice Book, 1877, p.119. There was also an edition in 1871. Train, G.F. ed., A Yankee Merchant in Gold Rush Australia: Letters of G.F. Train, 1853—1855. Train appears to have written this in 1853. |
| [...]:01:} 870, p.VII. 224. The Post Office Directory of the Building Trades . . . England, Scotland and W[...]1908, p.240 and for 1914, p.163. They are offered in "black" or "galvanized". 226. Mayes, op.cit., fo[...]. The given pagination here starts with Wire 1 as of Rees’ article entitled "Manufacture of Iron Wire". 235. ABCN, 12:01:1888, p.18. 236. Re[...]237. ABCN, 14:01:1888, p.18. See parts [I and III of the article, in the editions of 21:01:1888, p.34 and 28:01:1888, p.50. 238. Diderot, op.cit., ill. 184. This was part of a series on the manufacture of pins. 239. Rees, op.cit., p. Wire (1). 240. Ibi[...]., p. Wire (5). 245. Singer, C. et al. A History of Technology, Vol.V. Oxford, 1958, pp.106 and 107. Cossons, N. The B.P. Book of Industrial Archaeology, Lond., p.168. Cossons opt[...]p.620ff for a detailed discussion on the progress of wire making. 248. Cossons, op.cit., p.168. 249.[...]ng mill was established at Crewe Locomotive Works in 1866 (p.169). 250. Singer, op.cit., p.624. 251.[...]ates 184—186. 253. Rees, op.cit., p. Wire (4). Of course local steel was also used, especially during the period of the French Revolution and Napoleonic Wars.[...] |
| [...]ago replaced the wrought and cut nail". A study of European, especially French, German and Belgian,[...]om publications directly generated by the judging of exhibits. It is extremely curious that Tomlinson'[...]68. Nelson, op.cit., p.9. Carter, E.F. Dictionary of Inventions and Discoveries, Lond. 1969, p.122. S[...]e 18505 inventions were based on European models, in some cases they were imported machines. See Nelso[...]to The Engineer, 17:12:1869, p.405. The article in Bevan, op.cit., p.44, covers half a small page and though it was written in 1874, was not published until 1878. Bevan, op.ci[...]376. Ibid. See plate 5, opposite p.193. About 16 of the 42 nails illustrated were wire nails. For th[...]p.cit., p.44 and The Engineer, 17:12:1869, p.405. In the latter publication the writers expressed that they would be willing to supply a drawing of the machine, "but since hundreds are in use during the last forty years, an illust[...] |
| [...]Nelson, op.cit., pp.7 and 11. I have noticed this in some Australian nails of the late 18605 and 18705, but this could also be[...]05. The machines could also work up wire off cuts in these factories which would otherwise have to be[...]an, op.cit., p.44.292. Cossons, op.cit., p.177. Of course there were many other factors (such as _the open hearth furnace) which gradually reduced the cost of steel, see p.175ff. See Singer, op.cit., p.620ff for an account of the improvements made to wire machinery. 293. AB[...]Hebert, op.cit., p.184. 298. Lenik, E.J. A Study of Cast Iron Nails. Historical Archaeology, vol.11,[...]enik, op.cit., p.45 and 46 for a full description of the process. 305. Hebert, op.cit., p.187. 306.[...]cit., pp.46 and 47. A metal analysis was included in this description. 308. Hebert, op.cit., p.184. 3[...]5. 310. See footnote 150. 311. Richie. Evidence of Druitt 02:11:1819, pp.24 and 25. Referring to cut[...]been used earlier; for example, with the affixing of the Hartog pewter plate in 1616 and the de Vlamingh plate in 1697. See, The Australian Encyclopedia, published by the Grolier Society of Australia, Sydney, 1963, vol.lX, p.133. 314. HRN[...]art 2, p.13. 316. Ibid., p.17. The abbreviations in the text have been expanded. 317. Ibid., pp.43 and 54. 318. Smith, A.B. The Journal of Arthur Bowes Smyth: Surgeon, Lady Denrhyn,[...] |
| [...]id., p.102. Ibid., p.109.King, P.G. The Journal of Philip Gidley King: Lieutenant, R.N., 1787—1790[...]bid., p.98. Hoare, M. Norfolk Island: An Outline of its History 1774—1977. Second edition. University of Queensland Press, 1978, p.28. HRNSW, vol.II, p.323, ". . . nails of all sorts are much wanted . . ." Ibid., vol.III,[...]iron and "Articles to be sent" included 20 casks of horseshoe nails, nails and 254 scupper nails. Ib[...]2, p.172, using expressions like; ". . . for want of other materials . . .". See p.148. . Collins, D. An Account of the English Colony in New South Wales. A.H. and A.W. Reed, Sydney, 1975[...]id., p.117. The structure was about 12 months old in December 1790 but the shingles were falling off t[...].cit., p.157. The blacksmith was making nails out of iron hoops for shingling. Ibid., vol.lI. p.413.[...]56. 18, 20 and 24 penny sizes were approximately, in inches, 3-3/4, 4 and 4%. Spikes were mostly about[...]Nail Forms and Functions. Ibid., vol.II, p.421. In order, these were approximately 2%, 3, 3%, 3—3/4 and 4% inches in length. Abbreviations have been expanded. Ibid., vol.Il, pp.458 and 459. A 4 penny nail was one of about 12} inches in length. The word penny has been expanded from "d" in the text. Ibid., pp.40 and 53. Collins, op.cit.,[...]7 and 146. Terracotta tiles replaced the shingles of the old hospital. The connection between the wooden pegs and the failure of the roofs was probably not immediately obvious to[...]ingles fell into temporary disrepute, the returns of the 1796-1799 period suggest that more tiles were[...]ferences suggest that shingled roofs predominated in private structures and thatch for outbuildings and huts. See Shingle nails in Nail Forms and Functions. Ibid. Rees, op.cit., Nai (1) cites 10, 20 and 24 penny as ". . . the most common in building . . ." For example, note the context of footnote 331. HRNSW, vol.lll, p.336. More window[...]lk Island, there was an urgent request for "nails of all sorts" on 05:10:1795. (HRNSW, vol.II, p.323). |
| [...]374. 375. 250 HRA, ser.1, vol.2, p.628. "List of Articles remaining . . ." dated 23:09:1800. HRNSW[...]HRA, ser.1, vol.2, p.628. There were 8,000 each of 30 and 40 penny and 4,300 copper spikes left in store. Ibid., p.540. The document was signed by[...].1508. HRNSW, vol.III, p.344. Reported by Hunter in a letter to Partland on 10:01:1798. Turner, J.W.[...]onvict Settlement: The Evidence before J.T. Bigge in 1819-1832. Newcastle History Monograph No.7, p.26[...]ee HRNSW, , vol.I, part 2, pp.13 and 15. The list of goods actually sent were: 10 sets of coopers' tools, 5 sets of smiths' tools, 10 smiths' bellows and 10 forges b[...]bid., see pp.524, 751 and 753 for a complete list of works. Ibid., vol.II, p.328. Ibid., vol.I, part[...]1, vol.II, p.7. Cumpston, op.cit., p.33. Details of the cargo of a ship rarely survive. In the cases of the Guardian and the Lady Shore the details do survive because they were kept as a record of what was lost. (Though in the case of the Guardian most of the metal was recovered.) The details concerned t[...]mpston, op.cit., pp.41 and 42. Although 1,616 lbs of nails were in the Store in May 1802. (HRA, ser.1, vol.IV, p.27.) HRA[...] |
| [...]er.lII, vol.l, p.32.- lbid., p.8. Though 10 tons of iron bar, flat and square were provided and also[...]d., p.205. King advised Bowen to be "very Careful of the Distribution of the several Articles you are possessed of". The "American manner" was probably post and rail or a system of "sheer legs" and rails. Ibid., pp.252 and 272. Ibid., p.299. One armourer appears to have done the duties of a gunsmith etc., which in earlier days at Sydney was done by the blacksmith. Sullivan was informed by Collins that many of the articles were constructed of "bad materials" and that the iron was mostly roll[...]Ibid., p.300. I am not certain what the function of these nails were, though they must have been a he[...]. The settlers came from Norfolk Island to settle in New Norfolk, Tasmania. |
| [...]The previous supplier had been Alexander Davison of "Harpur Street", see footnote 332.Ibid., vol.IV[...]riment". See footnote 414. There is a discrepancy of 25,000 18 penny nails. Ibid., ser'.1, vol.V, p.2[...]the lst July to the 3lst December but is a report of the state of Stores for barter (see p.246). Sydney Gazette, 2[...]ritten the account a year or so before publishing in 1819, the date 1803/1804 should be shifted back. Also the production of cut nails could have started earlier before it de[...]The term "cut nail" would not have indicated much in 1804 so a factory or patent name may have been us[...]bility exists, that he received regular shipments of them and by 1809, those in the trade new such nails as "cut nails". Sydney[...]. From the Spanish prize, Estramina which arrived in Sydney on 09:04:1805. See Cumpston, op.cit[...] |
| [...]1. The rarely mentioned 16 penny is also included in this list.Ibid. Including nails cut or sheared[...]Richie, op.cit., vol.1, pp.24 and 25. As noted in many Gold Rush period buildings of the 1850s in Victoria and New South Wales. This type of nail was still being produced in Britain until recent times. Maclehose, op.cit.,[...]:1845, p.132, etc. Train, G.F. A Yankee Merchant in Gold Rush Australia, Letters 1853—1855,[...] |
| [...]k H. Quintal. Ford's Sydney Directory, 1851, p.4 of the alphabetical section. The Shipping Gazette a[...]ment, p.55. Smith, A.H. The Economic Development of the Steel Wire Industry in Australia. Master of Commerce Thesis, University of Newcastle, p.1. Varman, R.V.J. The Nail as a Criterion for the Dating of Buildings and Building Sites: Late eighteenth cen[...]tralasian Manufacturers' Directory; The Directory of Manufacturers of Australasia; The BHP Revue; Shapes and Sections B[...]id., for more details. The information contained in Rees and Hebert were reused in almost every publication on the subject thereafte[...]t, op.cit., and Royal Engineers Office (REO) List of Nails and Spikes required for the Service of the Office of Ordinance, 29 July 1812. (Reprinted by AT,[...] |
| [...]and L134—138; Hebert, op.cit., pp.181 and 182. In the USA large dog nails often had a spur o[...] |
| [...]op.cit., p. Nai (1). Also note nail sizes listed in Government records — see Australian section.H[...]an, R.V.T. The Nail as a Criterion for the Dating of Building and Building Sites. ASHA Newsletter, vol[...]List, 1812, B20 and 321 for an early illustration of them. Hebert, op.cit., p.187. Ibid., pp.1[...] |
| [...]Hasluck, op.cit., plate 5. Chest dated ca.1793 in author's possession. Tomlinson, op.Cit.,[...] |
| [...]e following represents an overview and assessment of the topics under study since the commencement of this thesis. As explained earlier, each category of building materials could not be presented in the detail deserving it. Only two categories are presented in detail; nails, because they are to be found on ju[...]historical site; and bricks because they are one of the most J common archaeological remains, after nails (excluding stone); both categorieshave been in continual use since 1788 to thepresent day and have a high survival rate in most contexts. There can be little doubt that building materials are potentially of great value in dating structures and archaeological sites but the extent of usefulness depends on a number of factors: 1. Survival rate under and above gro[...]r have a very poor survival rate under ground but in the right conditions above ground, building timbe[...]n found under galvanized corrugated iron roofs or in attics and under floors. One possible case of carbonized thatch has been noted in an excavation.1 Bricks, terracotta, mortar plaste[...]tions or subtractions to the form and composition of an object in a particular area. Where an object is mass produc[...]means. There are rich sources for tracing changes in mechanical processes but in cases where there are few or no illustrations of the object produced, other dating techniques must be |
| [...]for example, may be easily dated both broadly and in detail because of the ease in tracing makers and sometimes dates through registered patent numbers. Nails may be broadly dated but not in detail because of the lack of illustrations by the various makers. Bricks made manually may be dated broadly but only in detail after the mechanization of the Industry with the help of a gazetteer of makers. Mortar and plaster can only be very broadlydated but depends very heavily on the area in which it was found even with a scientific techniq[...]cal approach This depends on a thorough analysis of the form and composition of an object or even as to how it was arranged (buil[...]chnique is most useful and accurate if a sequence of absolutely dated sites are discovered and analyse[...]ly be dated (except very broadly) through a study of dated remains in specifically limited areas. 4. Combinations In combinations some of the categories of building materials which are only broadly dateabl[...]ity centre, may date between 1788 and ca.1817; or of rock lime, 18505 or later. Another example could be made of a combination of pit sawn timbers with either, handwrought Ewbank[...]object is, the more easily it is datable because of the profusion of specialist journals, catalogues, advertisi[...] |
| 260 Summary of Major Categories Bricks2 Generally English regul[...]) Fire bricks (imported) - 18405 onwards Over use of organic materials . — 18505 Slop moulding (fair[...]ded and pressed) — 18805—19205 Wire cut (rare inof the 1870s to the present. For the earlier period,[...]me—credited bricks from documented sites. Much of the detail presented in the full accounts on nails and bricks may seem unnecessary, especially in the light of these short summaries, however, the detail will b[...]emblages and contexts. Nails3 Handwrought nails of the various types mentioned in the text - 1788 early 19505 Cut nails gen[...] |
| [...]d and compare them with the later standardization of threads which are described in detail in the various publications dealing with specifications. A number of systems should be noted: British Standard Whitwor[...]erican Standard Fine etc.Lime A limited supply of lime came with the First Fleet. No limestone was found in the Sydney district and the lime was found by col[...]. Captain Cook had recorded that there was plenty of "oyster and cockle shells" to be found; it took t[...]e period, public buildings were build with mortar of a high lime content and using clean quartz sand.[...]white flecks. (Caution must be exercised because in some remote parts of the North Shore "mud" mortars have been noted as late as the 19205 due to the lack of easily obtained clean sand. Private buildings after the Macquarie period in some cases contined to mix their lime with clay o[...]8303 the formula for Government buildings was one of lime to one of sand, and for plastering, three of lime, one of sand and one to six of hair (except for the finishing coat). By the 18403 the local method of making lime had reached a maturity and there was[...]be imported from Victoria and elsewhere. Even so, in 1856, 100,000 bushels of shell lime was imported from the Brisbane Water a[...]there was no problem for the Legislative Assembly in 1868 to pass the Oyster Fisheries Act whic[...] |
| 262 of lime oysters for lime. Rock lime was always difficult to mix with the sand and lumps of the lime may be noted in the mortar mixes. Portland cement mortars were used in ordinary building construction from about the 194[...]s. Timber Roofing Fire danger saw to the disuse of thatch and bark as a common form of roofing by the time of the first publication of the Sydney Gazette in 1803. Outbuildings continued sporadically to be covered in thatch or bark and received a bare mention in the 1837 Building Act but by that time these forms had become a frontier method of roofing. Shingles became the universal form of roofing from about the late 17905 to the 18605, f[...]e against shingles but as there was no other form of roofing at that time, had to be reinstated almost[...]upright and circular saws began to be established in Sydney and elsewhere during the 1850s and there were large imports of machine prepared building timbers, some of it reaching the Colony during the 18405. The documentation of building timbers reveal no changes from the founding of the Colony to the advent of machine prepared timbers. The same may be said fo[...]ber to recent times. Even a purely physical study of the morphology of saw marks, whether manual or by machine is[...] |
| 263 very fruitful although a few factors have been noted in archaeological contexts. By combining the knowledge of timber with that of nails, a closer dating may be arrived at. For exa[...]c., was popular from the 18805 to the early years of this century, much of it originally coming from the USA. Canada and the USA were leading exporters of readymade (machine) timber house fittings and mac[...]e the earliest locally produced roofing materials in 17-88 but a more permanent roofing was hoped for in the production of plain flat roofing tiles with one or two holes fo[...]o be able to mould these tiles and the production of a suitable number for roofing took quite a while. One of the first buildings to be roofed in these tiles was the Old Sydney Government House by about May 1789. By 1790 most of the more important buildings were being covered in with red terracotta tiles and production had also commenced in Parramatta. The tiles were not considered to be of a high quality because of the pugging process where convicts trod the specially selected clay and which was pronounced to have been of a "rotten quality". The tiles continued to be mad[...]nt as time progressed. By 1806, 27 buildings were in need of having their tiled roofs repaired and three subaltems' barracks required one-third of their tiles to be replaced as, ”great numbers .[...]oles would have been required) but the inadequacy of the pegs led them to be replaced with nails. By the first decade very little is heard of tile production which indicates that few were bei[...]s. By 1810 shingles had become the universal form of roofing until the latter quarter of the nineteenth century. Tiles were recommended in the Sydney Building Act of 1837 but they were obviously not available. Some |
| 264 special shipments of tiles may have arrived from Britain from time to[...]ut had no real/impact even on a local scale. One of the first shipments of the Marseilles tile arrived in 1886 but regular imports did not arrive until about 1890 and by 1900 they had superceded slates in popularity. By World War I, the main exporters of the "French pattern" tile, the Wunderlich company[...]had painted the Town (Sydney) red. The popularity of the French pattern tile was such that some local[...]e only company during the 18905 to make a success of producing the tile locally was Goodlet and Smith by 1898. The importers of the various Marseilles tiles; horse, cock spade, bee, lion and star brands formed the bulk of the tiles used until imports ceased at the beginning of World War I. The acute shortage of roofing, stimulated local production, by 1916 Wunderlich began producing the tile in great quantities. By 1921 there were about 25 con[...]. Ltd. and the Lion Tile Company. The saturation of the market forced these companies to become as competitive as possible. By mid 1924 shades of reds and "chocolate" tiles were being offered to[...]lazed tiles were being produced with the addition of a "glowing purple" colour. By 1933 the colour ran[...]flushed effects and full glazes". Wunderlich led in this field, most likely due to their experiments and developments in their architectural terracotta branch of works. In 1927 Wunderlich began to promote roofs laid with tiles of different shades and colours as combinations but the trend did not take on until the 19305. As a result of the popularity of eclectic styles of architecture such as the "Spanish Mission" style, tiles were being offered (in 1927) to complement these styles, hence; "Mission[...]many attempts were made to produce similar tiles in cement. Although cement |
| 265 tiles are commonly to be seen on some of the lesser quality buildings from the 19405 and 1[...]ing the 18905. Some potteries produced sculptures in semi relief to be included in brick wall schemes during the late 18805 to the 1910s, (Liebentritt was one of the earliest and most prolific producers). Tesse[...]from England from the 18505 but were not imported in bulk until the 18805 mainly for front garden path[...]cturers began producing similar designed tiles ’in Melbourne, (Tessellated Tile Company). These tile[...]me relegated to bathrooms and a gradual reduction in complexity of patterns can be traced through the "clinical" post—war years of the 19405 and 1950s. Fireplace and wall decorative tiles were in particular favour from the 18905 to the 19105. Most of these are easily dated via several studies made o[...]domestic tiles were by that time generally plain in colour and without ornament. Design changes from[...]hese are best seen on the exteriors and interiors of pubs built during the time). A revival in the use of decorative tiles started during the late 19605 an[...]ly to pseudo Roccoco and Baroque patterns applied in very low relief or glazed on. Simple square tiles became less popular in favour of more curved Baroque type shapes. |
| 266 Iron The chief use of iron in buildings is of course the use of nails. Iron, which was brought out in 1788, came in the forms of nail rod iron, hoop iron, (thick) strip iron, she[...]ups, cotters and gibs etc., for the various types of roof trusses. It is almost impossible to date han[...]he above but could be broadly dated by the degree of carbon found in wrought iron (the transition from hammered iron t[...]d its amendments make it clear that metal roofing of any sort was not available to the public, (though[...]etc. were recommended, it was admitted that none of these materials were available). The earliest successful forms of iron roofing were produced by Payne and Hanbury and by Morewood and Rogers. Both patents were similar in effect, the former producing flat sheets three fe[...]anding two inch rolled edge side laps. The effect of such a roof would have been much the same as seen on the roof of Experiment Farm Cottage and St Matthews church Wi[...]squared ridges (or rounded) continued to he made in Britain into the We entieth century. rThese sheet[...]which were available from the WAGS and X53503 and in bulk from the 18705. One of the earliest manufacturers was T. Porter who offe[...]corrugated sheets for roofing iron to the public in 1844. Porter may have been the inventor or patent[...]at these sheets and plain flat ones had been used in the "new Houses of Parliament" and the Woolwich Dockyards. The galva[...]east 1837 when M. Sorrel took out a patent for it in England. The galvanizing |
| 267 of wrought and sheet iron generally was not available until the setting up of the Patent Galvanized Iron Works, a little before[...]ast and West Indies "etc.". The early sheets were of a thick gauge and many had large corrugations fro[...]5: between the 15th and let January 1873, 68 tons of galvanized sheets had been received in Sydney from London. Lysaght established a selling agency in Sydney in 1879 and their sheets of eight three inch corrugations and of 26 gauge established a standard by 1880. Gauge 24[...]be", "queen's head", "orb", "fleur" and "de lis". In 1921 Lysaght started to manufacture the sheets in Australia, though flat sheets were being corrugated in Australia since the 18805. Fortunately, Lysaght put dates on their sheets from about that time onwards. Some of the earlier brands of the 18805 onwards were advertised and may be trac[...]nce the 18305, judging by the Sydney Building Act of 1837. Most of the iron work for such early examples were of wrought iron and imported from England. The cast[...]t iron balcony and verandah work and also the use of turned timber. The common designs, tended to be fairly crudely cast and much of the thick crude work is often attributed to local[...]egistered but quite often they were direct copies of the English product and these in turn were pirated by other manufacturers w[...] |
| 268 the use of design registration records. Generally, the inter[...]entified by the cast iron columns and a gazetteer of makers could be compiled from such publications as Sands' Directories. A full account of local iron founders would be useful with a catalogue of registered designs. However, this topic is almost[...]line, due to its complexity. Stone Stone is one of the most commonly found materials on any site whe[...]ty has taken place, it is also the most difficult of building materials to date because of the conservative technology attached to shaping it. In most cases it can only be dated if associated with mortar, cement or bricks etc., or has obvious signs of machine work done to it. Large blocks of stone were generally quarried and then removed to a covered workshop for further breaking down. The manner in which the stone was quarried depended on the type of stone quarried and it is difficult to generalize. In Sydney the loose surface stone was the first to b[...]was not economical or practical, several methods of quarrying were employed. One early method employe[...]method but practiced until about the early 19605 (in one quarry at least): wedges were driven in along a groove; when in an advanced state, sand was poured in which would drop as wedges forced the stone apart. In this technique, the wedges and sand would often do the job when left overnight. Just after the turn of the century, drilling with hand drills (in frames) became common. |
| [...]r stone. Masonry reached a high point by the end of the first decade of the nineteenth century but the intensive labour required favoured the use of bricks for building by the mid Macquarie period.[...]where steam began to be used to drive long bands of iron to cut the stone into slabs, water and iron[...]ing. Cutting, or sawing, stone and the techniques of wedging etc., were used as late as the 19505 and[...]stone was usually hammer dressed and may be found in cellar work and foundations of all periods. Special effects such as sparrow pick[...]building project but usually these are expressed in such general terms as to be practically useless. This category yields best when approached in a purely scientific archaeological manner, through a series of precisely dated structures. Slate The history of the use of slate for roofing can be easily documented but un[...]l objects cannot be dated accurately because none of the features on it betray any technological development over the period of time when it was popularly used. In deposits, or still in situ, however, it is often associated with[...] |
| 270 over the same period of time (but may be distinguished by the very fineness of grain and occasionally by the presence of lines engraved on the slate). Slate of sorts, really shale, was discovered in 1788 and later discoveries were found in the vicinity of Bathurst but no deposits were found to have been[...]a regular import by the late 1850s and are listed in such publications as Mayes' Builders’ Price Boo[...]production increased again with the introduction of steam railways. It is well documented that, at f[...]lly offcuts from larger sizes. The later editions of Mayes' and trade journals reveal an increase in availability of sizes over the years. The best quality and earli[...]in.5 These cheap slates originated from a variety of places; England, Scotland, America etc. The American slates were used by speculative builders but few of these roofs survive to the present day. By about[...]es: the Bangor quarries had priced themselves out of the market and fashion reacted against the cover of grey roofs. The poor quality slates had the effect of turning favour away from the use of roofing slates. A good but course imported slate was used for door steps or steps in general and for kitchen tables during the latter half of the nineteenth century but more commonly[...] |
| [...]marily, four slates were wired together. The tops of each slate were generally pointed, those with rounded tops appear, from early photographs, to be of a later date. Slate chimney tops were most common[...]nails.There are many contemporary descriptions in cyclopaedia and trade journals dating from the ei[...]on. Unfortunately, the earliest complete accounts of window glass manufacture, which was the type of window glass known as "crown glass", are identical in procedure to descriptions of the 18605. A morphological and chemical analysis of examples from a series of well—dated sites, however, may result in a closer dating system. Crown glass was the most common type of glass used for buildings, even up to the early 18[...]ue to improved production methods. Although many of the first common houses had wooden shutters for their window apertures, it is known that 5,448 squares of crown glass were sent out in the First Fleet. By July 1788, there was a reques[...]and forty eight squares are a considerable number of panes because a large house, for example, the 179[...]House at Norfolk Island would have used a maximum of 240 panes, assuming 20 windows of twelve panes. From this, it must be concluded that more houses were glazed during the initial years of Settlement than hitherto thought. |
| 2'72 The sizes of panes were quoted from time to time and the most[...]st two decades was 10 x 8 inches. While the sizes of panes for below ground remains are not at all useful, they may be of some help for standing structures. What is not revealed in the documentary evidence is that the crown glass panes were as thin as 1 mm thick. Window remains of the 18605 period may also be between 1 mm and 1.5 mm thick, though thicker panes have been found in contexts of the 18405 to the 18605, (at first this thin glass[...]nce the eighteenth century but for sashed windows in Sydney these were not used until the 18405 and no[...]pular as the glass became cheaper. Large amounts of cheap Belgian glass flooded the local market during the 18805 and 18905 (of a fairly poor and turbulent character). There was[...]From the 18905 plate and cylinder glass improved in quality whilst remaining relatively inexpensive.[...]estic purposes made an appearance among the homes of the wealthier classes during the late 18805, with[...]iddle class homes from the mid 18905. The decline in stained or lead glass followed with its popularity in almost all homes from the World War I period to t[...]period time frame. Obscure glass was the subject of design patents and many designs may be dated. Som[...]a fifty year period, one design was manufactured in Australia from c.1932 onwards. Manufactured Lining Materials One of the earliest of these to be used in Australia was flat or corrugated iron for lining interiors and exteriors of inferior dwellings or outbuildings. Canvas, calic[...]ed to line interiors probably since the beginning of Settlement to about the 1920s when reasona[...] |
| 273 Sheets of zinc and zinc alloys were available in Europe by the 18405. It was not until the late 18805, in Australia, that such metals began to be used. The[...]became agents for several European manufacturers in the late 18805 but soon after produced their own components and after a couple of years switched to iron sheets. Many companies followed suit by the turn of the Century. The patterns over the years follow the conventional trends of fashion, as adopted in Australia; late Victorian, Art Nouveau (c.1906. . .), Art Deco (early 1930s. . .), etc. One of the first of the fibre sheets to be used for building purposes, and which was to become so much a part of our domestic architecture from the end of World War I, was the asbestos cement sheet. Although isolated examples of the use of these sheets may be found soon after the turn of the Century, the general availability and acceptability of them did not begin until around World War I. The popularity of the trade names "Durasbestos" and "Fibrolite" spr[...]uring the late 19405 and 19505. The products made of asbestos cement became more and more diverse (cor[...]ding, board and batten cladding, etc. The banning of the use of asbestos has led manufacturers to find subsitute[...]ed from the 19205 to supersede the laborious task of lath and plastering. As labour became more expens[...]products totally replaced the traditional methods of plastering ceilings and stud walls. Plywoods, though developed in the United States by the turn of the Century, were mainly applied to furniture. |
| [...]ephone books became widely distributed, the range of specialist and popular periodicals expanded with[...]nd local government bodies became more particular in recording the activities of the various industries.The age of trade catalogues had begun during the latter two deCades of the nineteenth century, though illustrated advert[...]become fairly common for mass—produced objects (in Britain at least) since the early 18405. The newspapers had always recorded a great deal of incidental information but specific references to[...]s coincided with the ability to print photographs in the popular newspapers. Though the subjects were rarely of the industries themselves, the products were often incidentally depicted. The reconstruction of finer details of extinct industries in many cases may also be possible from the post World War I period by the use of oral history. Although a detailed documentation of the building materials of the twentieth century may not seem necessary, it[...]below remains. As a warning, it should be kept in mind that the building technology of the nineteenth century continued well into the tw[...]ues were revived from time to time during periods of hardship, such as the Great Depression. Therefore[...]ple, one early 19303 rhomboidal headed nail found in the top of a corner post under the top wall plate, ofa seemi[...]d rather drastically alter the initial impression of age. The more materials sampled from a site, the greater will be the accuracy of the final conclusion. |
| [...]See text. A more complete account may be found in R.V.J. Varman's, The Marseille, or French Pattern Tile in Australia. ASHA Publication, 1978. A list has been compiled of colours and qualities with attributions as to origins, (not included in this work). |
| [...]__—_—__ This bibliography is composed solely of works acknowledged in the text of Chapters One to Three. Printed Books and Articles [The] Australian Carpenter and Builder. Printed in England for Dymocks Book Arcade. Sydney, 1910. [The] Australian Encyclopaedia, The Grolier Society of Australia Pty Ltd. 1963. Axon, W.E. The Mechanic[...]urn, R.S. The Colonists' and Emmigrants' Handbook of the Mechanical Arts. Edinburgh and London, 1854. Byrne, A.T. Inspection of the Materials and Workmanship Employed in Construction. New York, 1893. Carter, E.F. Dictionary of Inventions and Discoveries. London, 1969. Centennial History of NSW, 1888. (Contains Regional Biographical Variations in Vol.1I). Chamberlain's Catalogue. London, 1859. Chubb, W. Jubilee Souvenir of the Municipality of Newtown, 1912. Clark, D.K. The Exhibited Machinery, A Cyclopaedia of the Machinery Represented at The International Exhibition. London, c.1864. Collins, D. An Account of the English Colony in NSW. A.H. and A.W. Reed, Sydney, 1975. Cossons, N. The BF Book of Industrial Archaeology, London. Cox, A. Brickmak[...]istoric Monuments, 1979. Cresy, E. Encyclopaedia of Civil Engineering. London, 1880. "New Impression", (of an 18505/18605 work). |
| [...]ublication No.22, 1977. Cunningham, P. Two Years in NSW. London, 1827. Dawes, A. Brickmaking in Australia. Clay Products Journal of Australia, November 1936. Dictionary of Architecture, vol.VI (issued in stages, 1853—1892). Diderot, A. Pictorial Encyclopaedia of Trade and Industry. Dover, 1959. Dobson, C.G. Manufacture of Bricks and Tiles. Clay Products Journal of Australia, May 1936. Dobson, E. Rudimentary Treatise on the Manufacture of Bricks Etc. Weale's Rudimentary Series, 1868. Dunlop, E. Harvest of the Years: The History of Burwood, 1794—1974. Eardley, G. The Early History of Wolli Creek Valley. St George Historical Society, Book 7. Fowles, J. Sydney in 1848. Facsimile ed., Sydney, 1962. Franklyn, H.M. A Glance at Australia in 1880. Sydney. Freeland, J.M. Architect Extraordinary: The Life and Works of John Horbury Hunt: 1838—1904. Cassel, 1970. . Architecture in Australia. Melbourne, 1968. Gee, R. Bricks and Br[...]1835/1836. Hoare, M. Norfolk Island: An Outline of its History, 1774-1977, 2nd ed., University of Queensland Press, 1978. Holden, E.A. The History of Brick, Tile and Clay Products. Mangrovite[...] |
| [...]y. London, 1976. Hunter, J. An Historical Journal of Events at Sydney and at Sea 1787-1792. J. Back (ed.), Sydney, 1968. 'Jervis, J. Story of Dundas, 1939. Kelly, M. and Cracker, R. Sydney Takes Place. Macleay Museum, 1977. King, P.G. The Journal of Philip Gidley King: Lieutenant, RN., 1787—1790.[...]tural Pottery. London, 1900. Lenik, E.J. A Study of Cast Iron Nails. Historical Archaeology (USA) vol[...]trial Archaeology, vol.6, 1969. Low, D. Elements of Practical Agriculture, 5th ed., London, 1847. Lynne, C. The Industries of NSW, 1882. McIntyre, W.A. and Zaiman, A. Manufacture of Clay Roofing Tiles in France Etc. Building Resources Bulletin 4. Maclehose, J. The Picture of Sydney, 1838. Sydney, 1838. Nangle, J. Bricks and Brickmaking' in the Sydney District. BEJANZ 21:07:1894. . Notes on Bricks and Brickmaking in and around Sydney. Engineering Association of NSW, Proceedings, 9, 1893/1894. Nelson, L.H. Nai[...]Norman, L. Historical Notes on Newtown. Council of the City of Sydney, 1963. Noah, W. Journal: Voyage to Sydney in the Hillsboroygll 1798-1799. Library of Australian History. Sydney, 1978. Partridge, T.Q. Machine Brickmaking in NSW Sydney. Late 19205. Rees' The Cyclopaedia: A Universal Dictionary of Arts, Sciences and Literature. London, 1819. |
| [...]bourne, 1971. . The Development and Significance of Technical Education in NSW, 1800—1900. JRAHS, vol.55. Ryan, R.J. The Second Fleet: A Comprehensive Listing of Convicts who sailed in HMS Guardian, Lady Juliana, Negtune2 Scarborough[...](USA), March, 1972. Singer, C. et al. A History of Technology, vol.v, Oxford, 1958. Smith, A.B. The Journal ofof the Municipality of Newtown, 1862—1922. Spons' Dictionary of Engineering. London 1874 and 1881. Stein, J.G. Si[...]66. Tench, W. Sydney's First Four Years. Library of Australian History, 1979. Tomlinson's Cyclopaedia of Useful Arts. London, c.1852/1853. Tompson, G. Private Journal in Slavery and Famine. London, 1794. Train, G.F. A Yankee Merchant in Gold Rush Australia, Letters 1853—1855. Melbour[...]History Monograph, No.7, 1973. Ure's Dictionary of Arts, Manufactures and Mines. 1853 edition used unless[...]n, R.Y.J. The Marseilles, or French Pattern, Tile in Australia. The Australian Soc1ety for Hist[...] |
| 280 Varman, R.V.J. The Nail as a Criterion for Dating of Buildings and Building Sites: Late Eighteenth Ce[...]Encyclopaedia. London, 1848. Worgan, G.B. Journal of a First Fleet Surgeon. Library of Australian History. Sydney, 1978. Young, D. Bric[...]s' Directory. Brady, 6.8. 'Post Office Directory of the Building Trades, England, Scotland and Wales,[...]ilder (London). Building and Engineering Journal of Australia and New Zealand. Building Times (Melbourne). Clay Products Journal of Australia. Descent, Journal of the Society of Australian Genealogists. Directory of Manufacturers (Australia). Echo (Sydney). Engineering Association of NSW, Minutes and Proceedings. English Mechanic and Mirror of Science. Ford's Sydney Directory, 1851. Goodlet[...]Current, 1904, 1906 and 1907. Government Gazette of NSW. |
| 281 Illustrated Sydney Advertiser. Iron, The Joumel of Science, Metals and Manufacturers (incorporating[...]W. Australian Building Estimator (1907). Journal of the Royal Australian Historical Society. Kemp, H.[...]ade Review and Prices Current. Technical Gazette of NSW. Well's (W.H.) A Geographical Dictionary, 184[...]ouse, Margaret. Trades Catalogue, Sydney (current in 1982). Yorke, F.R.S. Specification. The Architec[...]he Bigge Reports). . Report on the Commissioners of Enquiry, on the State of Agriculture and Trade in New South Wales. Australian Facsimile Edit' Adelaide, 1966. Ions, “0.70, Catalogue .Of. the National and Industrial Products of NSW, Exhibit Commisswners. Sydney, November 1854. |
| 282 Exhibition of the Works of Industry of All Nations, 1851, Reports by the Juries. London,[...]ners Catalogue. Sydney, 1867. Historical Records of Australia. Historical Records of New South Wales. Journals of the House of Commons (British). The Legislative Assembly of NSW, Votes and Proceedings. New South Wales Government Gazette. New South Wales Letters of Registration of Invention, 1854 . . . New South Wales Parliament[...]missioners, Railway Guide, 1876. OffiCial Record of the Sydney International Exhibition, 1879. Sydney[...]tralian Documents Library. Sydney, 1981. Session of the Legislative Council of New South Wales. The Sydney Ferries Limited Hand[...]ictorian Architectural Ornament 1880-1920. Doctor of Philosophy Thesis, University of Melbourne, 1937. Hassall, J.S. Correspondence, vol.I, M.L. A 1677—1. Hazleton, W. The Charm of Brickwork. Bachelor of Architecture Thesis, University of Sydney, 1928. Holsted, A. The Late Henry Edwards[...], Boxes 1-15. Lewis, M. Tradition and Innovation in Victorian Building, 1801-1865. Doctor of Philosophy Thesis, University of Melbourne. Wentworth Papers. ML Dips 114-209. |
TXT |
| The University of Sydney Copyright in relation to this thesis * Under the Copyright Act 1968 (several provisions of which are referred to below), this thesis must be used only under the normal conditions of scholarly fair dealing for the purposes of research, criticism or review. In particular no results or con- clusions should be[...]t, nor should it be copied or closely paraphrased in whole or in part without the writ- ten consent of the author. Proper written acknowledgement should[...]e obtained from this thesis. Under Section 35(2) of the Copyright Act 1968 the 'author of a literary, dramatic, musical or artistic work is the owner of any copyright subsisting in the work'. By virtue of Section 32(1) copyright 'subsists in an original literary, dramatic, musical or artistic work that is unpublished' and of which the author was an Australian citizen, an Australian protected person or a person resident in Australia. The Act, by Section 36(1) provides: 'Subject to this Act, the copyright in a literary, dramatic, musical or artistic work is in- fringed by a person who, not being the owner of the copyright and without the licence of the owner of the copyright, does in Australia, or authorises the doing in Australia of, any act comprised in the copyright'. Section 31(1 )(aW) provides that[...]udes the exclu- sive right to 'reproduce the work in a material form'. Thus, copyright is infringed by a person who, not being the owner of the copyright and without the licence of the owner of the copy- right, reproduces or authorises the reproduction of a work, or of more than a reasonable part of the work, in a material form, unless the reproduction is a 'fair dealing' with the work 'for the purpose of research or study' as further defined in Sections 40 and 41 of the Act.[...] |
| BUILDING MATERIALS AS CRITERIA FOR DATING IN SYDNEY AND ENVIRONS FROM 1788: A DOCUMENTARY SURVEY AND ASSESSMENT OF DATING POTENTIAL ROBERT VICTOR JOHANNES VARMAN A thesis submitted in fulfilment of the requirements for the degree of Doctor of Philosophy Department of Historical Archaeology University of Sydney July 1986 |
| TABLE OF CONTENTS[...]iv List of Illustrations[...]73Chapter Two : Gazetteer of Sydney Brickmakers 1788-ca.1956 91 Note[...]Forged, Process 176 Period of Decline[...] |
| [...]206 Nails and Nail Production in an Australian Context 209 1788-1802[...]220 Ewbank's Patent (in Australia) 222 Wire N[...]223 Local Production of Wire Nails 224 Nail F[...]ns 225 Glossary of Nail Types and Terminology 226[...]position 259 Summary of Major Categories[...] |
| [...]encouragement and enthusiasm since the beginning of my University career: to Professor lan Jack who had been of inestimable assistance when I first embarked on t[...]sound advice whilst my post-graduate studies were in their infancy. I would like to thank those colleagues and ex-students who showed a kindly interest in my work. I would also like to thank my many dear[...]eir encouragement and tolerance, especially those of "AlIen Street", Norfolk Island and its Restoratio[...]uld like to record my appreciation for the honour of having received several University of Sydney Postgraduate Scholarships and a Com[...] |
| [...]NOPSIS This thesis explores the potential of building materials as criteria for dating buildin[...]chaeological sites. It is believed that the study of past human behaviour can not be reconstructed or[...]tools are available whereby past remains are set in a firm chronological framework and, if possible, whereby the function and status of these remains can be identified. The method adopted in this thesis is predominantly documentary, i.e. it is based on the study of manuscripts, printed material and illustrations,[...]ary sources are the essential basis for any study of European cultural remains in Australia. Ideally this approach would be combined with the study of changes in form and material of the building materials themselves. Such a study, however, would require detailed analysis of physical material from as many accurately-dated s[...]period 1788 to the present, another major thesis in itself. Even now few Australian sites have been e[...]hin them and none have been adequately published. In these circumstances the decision to begin by a thorough examination of relevant documentary sources itself, no small und[...]evaluates the principal constructional categories of building materials as to their dating potential in archaeological contexts. It was originally intended to present the research and evaluation of each category of building material in as much detail as the studies of bricks and nails here presented. It early became evident that this was impractical in terms of length. Two categories were thus selected for treatment in full and brief summaries are included for the remaining principal categories. In terms of geographic application this work has wider releva[...]environs is to emphasize that no formulated sets of rules dating a structure on the basis of its building materials can be universally applied[...]t to variation arising from particular conditions in time and space.[...] |
| [...]' News BEJANZ Building and Engineering Journal of Australia and New Zealand CPJA Clay Products Journal of Australia HRA Historical Records of Australia HRNSW Historical Records of New South Wales ML Mitchell Library[...] |
| [...]v LIST OF ILLUSTRATIONS 1. Typical brickyard ca.1[...]ollection, ML, A4999). 2. Scotch kiln in a 'bush' brickworks ca.1870. This was probably similar to the scene at the brickfields in Sydney of the 1790s (Holterman Photographic Collectio[...]y" (Bourry, fig.181). 5. Pug boy taking "pug" of clay to moulder's bench (Tomlinson, fig.235). 6. Covered moulder's bench, moulded bricks being stacked in hack barrow (Tomlinson, fig.236). 7. Tr[...].1339). 8. Wooden brick mould showing details of construction (Bourry, fig.77). 9. Wooden moul[...]uld. 15. Brick terminology. 16. Hack barrow of 26 bricks, each one on a pallet to avoid excessive handling of the soft brick (Tomlinson, fig.238). 17. "Green" bricks being stacked in a hack. The bricks are slid off their pallet[...]ow. See Illustration 2 (Lionel Lindsay, Art in Australia, September 1925). 19. Abandoned scotch kiln, Mudgee, with fired bricks still stacked in kiln (RVJV, Mudgee, 1977 11). 20. Elevation of clamp (Winser, fig.6). |
| [...]vi 21. One of many variations of a clamp (Bourry, fig.210). 22-25. Variations of the English clamp as experimented with in India since the 1820s (Spons', 1874, fi[...](early 1840s), came from the same batch of bricks the smaller one was overburned (RVJV, 1983). 27-29. A selection of some of the more unusual frogs of Sydney and New South Wales (Warwick Gem[...]emmell Collection). 32-35. 1820s-1840s County of Cumberland bricks. The first and the third bricks of 33 are of a later period (Warwick Gemmell Collection).[...]tion Report [1851], vol.I, p.360). 38. One of the early H. Clayton's Extrusion Machines[...] |
| [...]83). 50. Ainslie's continuous machine, "one of the earliest" used for pipe making (Spon[...]Ainslie's pipe making machine (D. Low, Elements of Practical Agriculture, 5th ed., 1847, p.[...]t (Ure, 1853, figs 203-206). 60. Mr Roberts of Falmouth. This invention had little consequence b[...]81 and 282). 61. Patent Brickmaking Machine of Messrs Bradley and Craven received a Silver Medal in 1856 and appeared in H. Chamberlain' Catalogue of 1859, p.20. This machine was the first k[...]2. Dry clay machine still using the round table of the 1856 machine (Clark, 1862, fig.240). 63. A later version of the above machine taken from an undated Bradley[...]No.2 machines were exported to many parts of Australia. (See No.66). 68. Bradley[...] |
| [...]plate XXV). 81. (Right) a simplified version in a housing (Spons' 1874, fig.1312). 82. Platt[...]ss (Clark, 1862, plate XXV) 85. (Right) plan of platt's dry press Machine (Spons', 1874, fig.1313[...]otch kiln ("The Kiln" Lionel Lindsay etching, Art in Australia, September 1925). |
| [...]ix 98. Section of a three flue scotch kiln with elaborate roofing ([...]kiln (Knight, fig.903). 101. Original shape of the Hoffman Kiln (Australian National Clay, Nov.1[...]tailed illustrations showing the changes in the Hoffman Kiln as existed in Sydney during the 1880s and 1890s were not ready for the printing of this work. 102. G. Andina's proposed Sydney[...]A typical mid 1920s Brick Works (M.W. White, Art in Australia, March 1925). 104. Die fo[...]e "Stupid" was well known among Sydney brickyards of the 1880s-1920s (Bourry, fig.67). 1[...]om various places. Note Bradford/Balmain in 113 (prob.1860s). Note the Red Cross brick in 114 (Warwick Gemmell Collection). 116. Rees' Book 3, Plate V of Iron Manufacture. 117. A Belgian workshop us[...]rt and Beatse, Les Industries a Domicile in Belgique, Belgique, 1900). 118. Bealer, A.W. The Art of Blacksmithing, New York, 1976, p.207. 119. T[...]son,. fig.1490). 121. Another representation of Spencer's forge (Lardner, 1831, p.193). 122-123.[...]orm nails with the grain running along the length of the nails (for extra strength). |
| [...]never give any idea as to the appearance of the end product (Knight, p.1509). 132. Messrs[...]late 1860s. 135. US machine wrought of the mid to late nineteenth century, Wire and[...]superseded the patent wrought by ca.1870 in Australia (Axon, 1875, p26). 137. Parts of a rose headed wire nail. 138. Wire nail process of manufacture (R. Glader et al., "Nail Manufacture"[...]ondon, 1891. 140. Wire nail machines in a Lysaght Brothers workshop. (Lysaght Bros and Co. ltd., 50 Years of Progress, 1885-1935, p.22). 141. Common types of handforged nails made from nail rod iron. 14[...]. (Bevan, p.34). 145-146. Common wire nail types of the 1860s to early 1900s. Dates (approxima[...] |
| [...]xi 150. Cover of Royal Engineers' Recommended Nail List. 1[...] |
| [...]INTRODUCTION The dating of undocumented sites in archaeology has traditionally rested on a detailed understanding of such artefacts as tools, ceramics, metals etc. Ve[...]materials been employed to such ends; except (as in Britain) as applied to very broad time spans such[...]h Royal patents were applied for. With the advent of the Industrial Revolution records were being compiled by many secular sources, the scope of which has expanded unabated to the present time. In stark contrast to any period from prehistoric to late mediaeval times, the study of historical archaeology of post-mediaeval times has access to a wide range of written, printed and illustrated data. This data,[...]ed and analysed, can only be ignored at the peril of understanding, and of developing of general and specific principles of past human behaviour. A documentary approach has been taken in this work because such a background, catering specifically for colonial archaeology in Australia, is totally lacking. Without such a foundation the analysis of fieldwork components can barely be considered sound. The question dealt with in this thesis is, when pared down to the essentials[...]is approach embodies the final word on the dating of individual objects but rather offers a broad scope of possibilities which existed during the period under study. The limitation of area, incorporated into the title of this thesis, is intended as a caution, acknowledging the mutation-like effects in the transference of skills from one area to another .. An encyclopaedic opus does not constitute a thesis. In order to keep this work to a manageable size, it was decided to select two of the most promising building material categories, despite the fact that all of the major groups of building materials had been researched. As[...] |
| [...]xiii to present brief summaries in order to illustrate the conditions and defences of the thesis. The basic tool of archaeology is to be able to date objects of all kinds; the greater the number of datable objects, the greater will be the facility to establish the chronologies of above and below surface features. Objects must al[...]e formulated about the nature, function or status of a site. For example, it is useful to know that a[...]ing on corroborative evidence). Hence, a glossary of nail forms and functions is included as an example of what could be achieved if glossaries were compile[...]s are stamped with names or initials, a gazetteer of Sydney brickmakers is also included, again as an example of what could be achieved in other categories (tiles, functional terracotta an[...]efore the 1840s and are not common until the turn of the present century. Many mass produced objects w[...]ological dating systems are generally constructed in the absence of available documentation; if this technique could be integrated with the thorough documentation of a particular object, a perfect chronological morp[...]d be theoretically possible. With the use of any system of dating there are many conditions before assertion[...]when establishing a chronology based on the flow of technological development originating from Great[...]logy is the key which supplies a large proportion of raw materials depending on transportation (stone, clay, lime etc.). A combination of the above determines other raw materials,[...] |
| [...]xiv to allow for the free access of air and light, (though other factors may also be[...]Skilled Tradesmen The more skilled a group of specialists, the better the chance of a sophisticated and enduring artifical environment. A very traditional, or stubborn, group of craftsmen might actually delay the exploitation of natural resources and site-specific conditions as much as a group of inexperienced labourers working things out by tri[...]This aspect is often ignored but the lack of transportation can often delay the establishing of a new technology or the distribution of its products. Cartage was very expensive at any t[...]When machinery for brick production became common in Sydney, for instance, it was decades before country areas were able to follow suit, especially west of the Blue Mountains. This latter example is clearl[...]the expected returns from a stamper battery, used in connection with goldmining, compared to that of a brickmaking plant, made such machinery a good p[...]ame redundant when rail freight reduced the price of transporting bricks to country areas where large[...]was poor and very expensive, only a large amount of capital could overcome the problem of transport. The owners of such buildings as Abercrombie House at Bathurst c[...]aterials as Welsh roofing slates despite the cost of transportation, whereas even the moderatel[...] |
| [...]d window glass production were severely curtailed in Britain during the years of the window and brick taxes. The Sydney Building Act of the late 1830s restricted or forbad the use of several building materials and encouraged the use of others. In later years local government measures restricted the use of particular building materials to particular areas. A recent case of direct Government control banned the use of asbestos.6. Fashion in Design and Materials This factor, because i[...]l developents continually over time. The adoption of technological advances often relied on capital, transport and population figures. But designs in fashion were more easily adopted as they relied only on the skill of the craftsman. 7. Chance This covers all[...]ew applied themselves to their skills and a flood of imported materials and prefabrications entered the scene; the adoption of using bark slabs from the Aborigines to co[...] |
| [...]The following charts the likely progress of traditional building technology, origi[...]reinforcement from UK bringing in the latest improvements which a[...]extinction I local variants of broader, mainly English[...] |
| [...], it should be acknowledged that a dilemma exists in the dating of historical period objects. Although the written,[...]tial information on individual objects, this form of data can never replace what is actually found on a particular site. Standard processes may be described in detail but even with the most stringent evaluation and vetting of source material; for example various accounts of British methods applied to Australian colonial co[...]iod under study, are the exhaustive investigation of documentary sources from which identifications of function may be made, dates of factory produced objects be established and tenta[...]d opposite the text for convenience and to assist in the clarification of the text. The footnotes have been placed at the end of each chapter because of their large number. The "imperial" system of weights and measures has been retained as found in the various publications; to transpose these into[...]nd would suggest an absolutism (by the expression of fractions) which in many cases was never intended.
|
| [...]ricks, common building bricks were not an article of importation unless brought incidentally as ballast. Brickmaking, in Sydney and its environs, remained a purely manual[...]the 1880s. The real change to modernization began in the late 1870s and was fairly complete by the late 1880s. The introduction of full mechanization was greatly facilitated by the contemporary financial boom, the collapse of which did not reverse the process of mechanization. Instead it was augmented by the re[...]Federation, style which required a great variety of good external, or facing, bricks as well as speci[...]It is important to understand the various modes of manual brickmaking and burning, as improvements made in Britain, were exported in the form of emigrating brickmakers, farmers etc., and in the form of articles in cyclopaedias and periodicals. Equipment such as m[...]were the most recent machinery. The greater bulk of the machinery imported came from England, though a few were brought in from the USA, and Germany. Several engineering firms in Sydney and Melbourne constructed brickmaking mach[...]heir own improvements but the impetus was English in origin. The boom virtually wiped out the old technology in Sydney, except for outlying areas where transport[...]press bricks and re-pressed bricks. Each category of bricks may be readily identified except that re-p[...]ting however, more must be known about the moulds in the last three mentioned processes. No det[...] |
| [...]2 but it is known that the moulds were of a limited life span and were required to be replaced at regular intervals. What is required is the study of machine bricks from closely dated structures and the construction of a morphology. Fire bricks and some special forms of bricks were imported regularly into Australia, th[...]have diminished their numbers. This study of bricks has been divided under two main headings.[...]stralian. The division symbolizes the two aspects of the Australian scene. First the transplanting of technology from the Home Country, whether England[...]as time progressed, and secondly the development of technology once it was established in the Colony. The details given are felt nec[...]British and Foreign The Manual Processes of Brick Manufacturing The manual process 1 of brickmaking remained largely unchanged from late[...]imes to well into the twentieth century. A writer of the late 1850s wrote, "the history of bricks may be summed up in a few words - as our immediate and despised foref[...]t requisite for making bricks was to find an area of suitable brick clay as close to a source of water and the site of a building as possible. Wilson was of the opinion that there were few positions where b[...]tenacious and had a loamy character. 4 The bricks of strong earths tended to warp, shrink and c[...] |
| [...]I.L'' . 2. Scotch kiln in a !bush! brickworks ca.1870. This was probably similar to the scene at the brickfields in Sydney of the 1790s (Holterman Photograph[...] |
| [...]y was allowed to weather during the winter months in Australia, in Britain it was the custom and for London, it was[...]law required the earth to be dug between the 1st of November and February and was required to be turned at least once and made into bricks before the 1st of March. 6 Later amendments allowed the brick clay[...]during autumn and early winter, before the onset of the winter frosts. It was believed that the swelling action of the frost and the action of air penetrated the clay and divided the particles[...]scoop, called a "graft" was used to dig the seam of clay.1 0 In Australia, ordinary picks and shovels were mainly used. The clay was arranged in heaps, generally between 8 and 12 feet high l l or in long heaps arranged in "spits" 16 feet long and four feet wide and dug a[...]ch was enough for about 1000 bricks per foot high of clay.1 2 It was recommended that the clay should be turned and worked repeatedly with a spade)3 In the case where the heap became too wet, it was op[...]here any deficiencies were added to the mix, and in the London area the breeze was added which would form part of the fuel for burning.1 6 The clay was then tempe[...]ing, either by oxen or by human feet.1 7 The use of human feet was common in England up to the 1850s and was also practised in early Sydney.1 8 It was also common in Europe and France persisted for a long time because of the cheap labour and it was considered more efficacious for the removal of unwanted material such as stones.1 9 Additives such as breeze or coke dust were sprinkled to the extent of a few inches (depending on the proportions required) over the clay and thoroughly worked into the clay.20 In the more sophisticated yardS, especially from the[...]i~al tub, secured by hoop iron, about six feet in diameter and in height. The clay was fed in at the top and the clay was worked up and down ([...]clay was reduced to a smooth paste by the action of revolving rakes with iron teeth like a harrow. 21 Other mills had revolving blades and in both cases, stones and unwanted material[...] |
| [...]4 mill23 and the technique was later adopted in many other brickyards. The pug or horse mills wer[...]ding a circular path activating the central shaft of the barrel-like contrivance. 24 For such a simple[...]ree broad prongs and a blade across the lower end of the prongs, known as a "turning iron", or "mule".[...]e clay was now ready for the moulder. Much of the labour in brickmaking was performed in the open air. Sheds with only a roof were used by moulders to protect them from the effects of the rain and the sun. In the shed were located the moulding table, usually[...]erhaps some wire. At the ready were also a number of brick, or 'hack',barrows. 31 When the moulder was ready, the "pug boy" cut pieces from the heap of tempered clay using a "steel" cutter, or wire. Th[...]'s bevels and was deposited on the left hand side of the moulder. 32 In some yards the clay was wheel barrowed to the bench,33 in such a yard sufficient clay for 30-60 bricks was[...]4 The moulding box was most commonly made of a hardwood, (oak, mahogany etc.), but by the 1840[...]ore out too quickly and lining prolonged the life of the mould, and allowed the brick to slip o[...] |
| 5. Pug boy taking "pug" of clay to moulder's bench (Tomlinson, fig.235). 6. Covered moulder's bench, moulded bricks being stacked in hack barrow (Tomlinson, fig.236). |
| [...]s only the edges were lined with iron. 39 The use of mould liners was common by the 1870s and 1880s. A[...]r "bush work"), that moulds should be constructed of good seasoned wood and plated with iron around th[...]s moulds were sometimes used. 40 Although the use of metal did prolong the life of the wooden mould, the sand used in the mould quickly wore away the metal sheeting wh[...]en moulds, including a stock board with a kick-up in the centre, were illustrated in advertisements by 1870,42 otherwise they were rarely mentioned except in the various cyclopaedias. The advantage of a metal lined mould was that it produced bricks a[...]came exhausted (some claim to have detected signs of cracking and worn wood).43 Hand moulded bricks of the late nineteenth century often have sharper arrises and a smoother surface, but these could be the result of other factors, such as slop moulding. The size of the mould was calculated to allow for shrinkage d[...]ious authorities on how to achieve the ideal size of brick differed from source to source, reflecting[...]re 9t x 4t x 3i inches to achieve a "proper size" of brick of 9 x 4t x 3 inches. 45 Wilson confirmed this shrin[...]an inch longer and wider and deeper by a quarter of an inch 46 but did not specify the size of resultant brick. An authority, who published advice to prospective immigrants in 1854 recommended that moulds should measure 10 x[...]h larger than the desired brick;48 another put it in terms of a percentage, between eight and ten per cent. 49[...]the mould was cleaned and sanded and the surface of the moulding table sprinkled with sand, the mould[...]im and pushing it away, working it with the palms of his hands: the "clot" of clay was roughly formed into the shape of a brick. 51 The clot was then drawn forcibly into the prepared mould and the clay was well pressed in so as |
| [...]339). 8. Wooden brick mould showing details of construction (Bourry, fig.77). 9. Wo[...] |
| [...]used to scrape off the excess clay along the top of the mould. This action invariably left longitudinal scrape marks along the top of the brick, (opposite the side of the frog). From the early 1840s the strike was sometimes like a large thick knife, called a "plane".53 In other brickyards a wire stretched between the ends of a bent stick was pulled across the surface. If th[...]rced onto a flat wooden pallet by a skilful twist of the wrist. The pallet was the width of the brick, five eights of an inch thick and three quarters of an inch longer than the mould,55 though another s[...]es for the latter measurement,56 the extra length of the board was for the handling without damaging t[...]or "hack boy", wheeled the barrow to the vicinity of the "hacks". The barrow was often run on planks t[...]quoted 20 bricks),58 each one resting on a pallet in two rows of 13 bricks. 59 Generally, three hack barrows were[...]r hacks, and one going back and forth. 60 In order that the bricks would not warp during stacking in the hacks, the bricks were first dried on the ground and then hacked. 61 In the case of very soft green bricks, these had to be taken fro[...]om place to place, mostly depending on the degree of quality desired and the manpower available. In a very good yard, a drying "floor", or drying ground, was prepared on a high and open piece of ground. The foundations of the hacks were prepared by creating earthen "beds" 50 yards or more in length running in a north-south direction to ensure equal distribution of sunshine to either sides of the hack. The beds were two feet wide a.nd[...] |
| [...]Machine made brick l-------~ .""'""'\of- HAllt.D ~:r.[...] |
| [...]d about four feet apart to allow for the wheeling of the barrows. 6 3 The bricks were arranged on the beds in low walled rows called hacks. Sometimes, as menti[...]rden a little on the drying floor before hacking. In other cases the bricks were laid out along the ha[...]od appears to have been to not place the next row of bricks on the hack until the previous row had suf[...]wide, leaving a small space between the two rows. In larger yards these were placed on the earthen beds, as described; in small or country yards they were placed on a flat, well drained, piece of ground. The favoured height for the hacks appears to have been eight tiers high. Accounts of the stacking methods vary considerably. Archaeological evidence found in Sydney and elsewhere in Australia suggests that the bricks were arranged[...](and were then presumably restacked when hardened in a scintled arrangement with wide spaces. The latter is supported by an Australian account of 1889 66 and some earlier English accounts. 67 The[...]acing and skintling would allow for the free flow of air when the bricks were more stable. The drying[...]ing ready for firing. 68 After the initial drying in the later nineteenth century, the bricks were sometimes raised in higher tiers of between 12 or 13, but this was probably due to th[...]ded (less water and more dense).69 Whilst in the hacks, the bricks needed to be protected from rain and from drying out too quickly. The earliest method in England for protecting the hacks |
| 16. Hack barrow of 26 bricks, each one on a pallet to avoid excessive handling of the soft brick (Tomlinson, fig.238).
|
| [...]rotect the hacks from excessive sun, light frames of a type of basket work made of intertwining twigs and straw were made. These "st[...]into the hacks. 71 For "violent rains", the tops of the hacks were recommended to be thatched using l[...]w laid transversely and weighed down with planks. In Australia it was the practice to cover them with straw, reeds or sheets of bark during the day and night, in later years tarpaulans made of old bags or canvas were used. 72 Evidence suggests that the drying period in Australia was of much shorter duration. 73 Permanent yards built long drying sheds and during the period of mechanization, the heat from the kilns were utilized to speed up the drying process. If a group of bricks can be found from the same batch, nearly all the phases of its manufacture may be found, if viewed collectiv[...]d puddling process, though some stones were found in the clay; evidence of gritty sand on the surface of the brick, a result of the sand stock process; a fixed position governme[...]a stock board fixed on a moulding table was used in conjunction with the mould; a range of fine and deep broad arrow marks to quite wide and deep marks, revealing a gradual build up of clay around a probably fine broad arrow fixed on[...], mostly fine but some large where tiny fragments of stone were dragged across the surface, lengthways along the face of the brick (always opposite to the broad arrow mark), the result of wooden strike used to scrape excess clay from the top of the mould; a slightly raised horizontal band along one side of the bricks, revealing a differential expUlsion rate from the mOUld; a flattening of the broad arrow face of the brick, the result of flipping the brick from the mould onto the pallet; thumb or finger marks on the sides or faces of the brick, the result of handling whilst the brick was till soft; depressions on the sides of the bricks, the width of a brick, evidence of stacking in the hack whilst the brick was too soft; distinct[...]ss impressions on the long, or "stretcher", sides of some bricks, the result of initial stacking on the ground where perhaps hay/[...]covering or used to keep the bricks off the dirt of the ground; possum and cat footprints on the long, or stretecher, sides of the newly formed bricks, indicating that the bric[...]night; distinct pockmarks on the stretcher sides of bricks, evidence that rain had fallen on the unprotected hack; outlines of a reddish colour without depressions, |
| [...]ff in a hac k. The bric ks are slid 17. !!Gree[...] |
| [...]9 the width of a side of a brick, on stretcher sides, the result of slight over heating in the kiln (the outlines being formed by the protection of bricks stacked perpendicularly above and below); vitrification of a purple colour at the ends of bricks, known as "flare headers", the result of bricks being too close to one of the flues created through the method of stacking in the kiln; small "clinker" hard (vitrified) bricks, purple in colour, some times warped and showing evidence of having become fused with other bricks, the result of being too close to the source of heat in the kiln; large, soft salmon-yellow bricks, the result of being to far away from the source of the heat in the kiln. 75 Once the bricks had dried com[...]cks were ready for firing. There were two methods of firing bricks, by kiln and by "clamp burning".[...]ommon, bricks were simple constructions. The type of kiln used for simple brick burning, since the construction of the first kilns in Sydney, was a type known as the "Scotch", box, or[...]bricked up after the "green" bricks had been set in place inside the kiln and was demolished at the completion of the firing and cooling. 77 There were three to fo[...]"fire holes", opposite to each other at each side of the kiln. The top of the kiln, which was not permanently closed was co[...]setting and the initial burning was taking place, in later years iron sheeting was used. 78 The walls were made about three feet thick and made of old or rejected bricks, stone or a combination of both. The material was bonded in clay, as lime mortar would disintegrate in the heat. 79 In some cases the kiln floor was sunk about four feet below ground level. 80 The bricks were stacked in the kiln with considerable skill, this process wa[...]g the kiln". It must be admitted that the setting of the kiln varied from one brickmaker to another. O[...]d was as follows: the firing area was at the base of the kiln and to construct this area, rows of bricks were laid two or three bricks wide along the length of the kiln, intervals of two bricks were left vacant between the rows. The rows of bricks were built at least six or eight courses h[...]ight and dry brushwood for kindling; then a layer of larger brushwood cut into short lengths we[...] |
| [...]ow. See Illustration 2 (Lionel Lindsay, Art in Australia, September 1925).
|
| [...]10 then finally logs of split strong burning timbers were placed on top.[...]filled up, the arching was commenced; each course of bricks was made to cantilever one and a half inches beyond the course below it to the extent of about five courses in height which coincided with the fire holes. The s[...]he arching were then filled with timber. The ends of the bricks were made to touch each other but narrow spaces were left between the sides of the bricks which were always on their sides, this[...]el throughout the kiln. The bricks were organized in units of "three upon three" which was the rule of brickmakers; each course was reversed in direction for stability. The main setting occurred above the arching, (in more sophisticated kilns, this arching was a permanent feature) and the bricks arranged in the manner described until the top of the kiln. The top course was laid with bricks placed flat, each brick covering a part of three others, the process being known as "platting".81 The top of the kiln was temporarily covered in order to protect the green bricks from the rain a[...]heat. Spons' 1874 edition illustrates a kiln set in this manner. 82 In some kilns a "dead man" , or solid wall of brick, was built in the centre of the kiln to ensure that the heat rose in the kiln, rather than travel from one fire hole to another. 83 The general size of the Scotch kiln in England seem to vary little. The consistency of some of the figures for kiln sizes ranging from the 1840s[...]nd 12 feet high, holding 20,000 bricks. 84 Spons' of 1874 gives the same figures but it is obvious fro[...]orrowed heavily from the earlier account. 85 Ure, in the 1853 edition, gave the average size as 13 x l[...]87 A mid nineteenth century account, republished in 1880, offered 13 x 11 x 2. 88 Each account, howev[...]ed that the kiln would hold 20,000 bricks; a kiln of this capacity was considered to be an "ordinary kiln".89 The thickness of the kiln walls vary in the several accounts from "very thick,,90 to one[...]walls inclined inwards as they approached the top of the kiln, hence the walls were generally t[...] |
| [...]tch kiln, Mudgee, with fired bricks still stacked in kiln (RVJV, Mudgee, 1977 II).
|
| [...]11 The usual fuel used in Scotch kilns was wood. Timber shavings, light brushwood etc., was used for kindling. 93 In Australia timber was almost exclusively used in the Scotch kilns, even up to fairly recent times. 94 The kindling in the arched flues were set alight after the door o[...]oles were also bricked up to prevent the entrance of air. This slow fire was kept up for about three d[...]ing the fire holes occasionally to allow some air in and to ad more fuel; these were then blocked up o[...]e bricks were sufficiently burned when the arches of the fire hole flue turned white and fire appeared ("gets up") at the top. A kiln holding 35 courses of bricks was expected to sink about nine inches. Up[...]until the bricks could be removed. 95 Variations in the burning process, as in all other aspects of this topic, were numerous. 96 The door or[...]great hardness and perhaps even vitrified; those in the middle were well burned; those at the top wer[...]on. 97 As the outside walls absorbed a great deal of the heat, bricks adjacent to them were often foun[...]d as well. The under-burned bricks were generally of a salmon colour and were large and relatively soft; well burned bricks were generally of a deep red colour; and over-burned bricks were small, very hard, and of a deep purple colour, often partially glazed or vitrified. 98 The Scotch kilns had a high degree of waste bricks due to the poor equal heat distribution. An efficient early twentieth century Scotch kiln in England was reported to have had an 84 per[...] |
| 20. Elevation of clamp (Winser, fig.6). -Clump. 21. One of many variations of a clamp (Bourry, fig.210). |
| [...]burned bricks, or "dough boys" were often refired in the next burning 1 01 or were used for such pur[...]02 Clamp-burning was an alternative method of firing bricks with the advantage that a permanent[...]Clamp-burning was not considered a primitive form of firing bricks, as it remained the common practice in the London are~ until at least the 1870s 1 0 3 and was still used in the traditional brickyards there and the south of England into the 1930s)04 The method used in these areas, however, involved mixing the fuel, "breeze", with the clay of the brick to burn them)05 If this method was ever used with clamps in Sydney, it did not occur until after about 1850)06 In England, during Tudor times, most of the bricks produced were of the clamp-burned variety. The clamp was set up an[...]nally to fire the bricks) 07 This method survived in British country areas and the British colonies we[...])08 It was also the chief clamp method to be used in New South Wales)09 In later years, especially in the south of England, breeze, or ash, was mixed in with the clay, constituting the bulk of the fuel to burn the bricks. Layers of breeze were added between the bricks and flues we[...]method was calculated to waste about 60 per cent of the heat. 110 One burning of a clamp could take from two to six weeks, the lon[...]was not overheated).1 11 The construction of a clamp varied greatly in detail but were similar in principle. A foundation of a layer or two of previously burned bricks was established to prote[...]or flues, also called "liveholes", were arranged in this foundation which ran the length and breadth of the clamp. The flues contained fuel and the green[...]nished to three bricks thick at the top. A number of walls, or "necks", of three bricks thick were built to either side, each neck diminished in height the further they were placed from the cent[...]mped that openings were left for feeding the fire in every direction. The interior bricks were "scintled", or spaced, to allow for the ciruclation of heat; those on the outer side of the clamp were "close bolted", or laid as[...] |
| [...]Plan of l'hulahs.[...]Ground Plan similar to that of Fig. 13411.[...] |
| [...]bricks and mud were applied to the sides and top of the clamp to protect it from the weather and prevent loss of heat. The flue openings were fired in succession, timber fuel clamps needed to be refueled. 1l3 As an indication of fuel consumption, to fire 100,000 bricks of the thicknes of three inches, it required 146 cwt of wood or 512 cwt of coal. 1l4 The temperature throughout the c[...]live-holes were overburned and often ran together in masses, called "burrs". Those in the centre of the clamp were sometimes partly .vitrified and sm[...]for second rate housing)15 Great skill was needed in order to proportion the amount of fuel to the size of the clamp, a slip in judgement sometimes rendered the whole clamp under burned or overburned. 1l6 In Sydney, the very first bricks, (produced either by Samuel Wheeler or John King) must have been fired in clamps. The rejects of the first burnings were probably used in building the first brick kiln. Structures built of clamp-burned bricks may be recognized by the variety of colours of the bricks and the variety of brick sizes, the largest are usually soft and ver[...]ark vitrified bricks were used to create patterns in walls. Recorded Brick Sizes a[...]ize It is thought necessary to review some of the main trends surrounding the brick trade in Britain because British methods and traditions we[...]ettlers and new information arrived. Some aspects of brickmaking have already been reviewed but the pr[...]s and duties are often mentioned when the subject of brickmaking is dealt with) 17 The relevance of the brick laws and duties have but one indirect application to the Colonies at best, as the Laws in London and Britain did not extend to Ireland or the British colonies. Bricks made in Britain which were intended for export wer[...] |
| [...]roofing tiles (1477,1567/1568,1571 and 1625).1 19 In 1725 a petition was presented to the House of Commons by the "Masters, Wardens, and the Society, or Company, of Freemen of the Art and Mystery of Tilers and Brick Layers, London". They were concerned about the poor quality and "uncertain dimensions" of stock and place bricks which of "late Years" were burned in clamps instead of kilns, which prejudiced the safety of buildings.1 20 An enquiry was ordered by the Hous[...]e 21st March 1725. The Report to the House of Commons revealed that the opinions, even of the experts varied. The Committee decided that the best size for bricks was 9 x 4-4 x 2-3/4 inches. One of the Committee reported that bricks made generally[...]that several were found to measure below 8 inches in length. The faction promoting the 8i x 4 or 4i x[...]cks should be dug and turned over between the 1st of November and February, and that moulding should begin early in March. They wished to restrict the amount of "Spanish", or ash, in the bricks and that the Corporation of Tilers and Bricklayers should be empowered to regulate the brick trade within a 15 mile radius of London.123 The Bill received the Royal Assent on[...]the duty being three shillings per thousand.1 27 In 1794 the duty was increased to four shillings.1 28 In 1803 the duty was increased to five shillings for every brick made under 10 x 5 x 3 inches in Britain, those exceeding those dimensions were re[...]with smoother or polished sides attracted a rate of twelve shillings per thousand.1 29 In 1805 the duty on bricks and tiles was incr[...] |
| [...]15 According to The Builder in 1843, the upper limit of 10 x 5 x 3 referred to green bricks (as they were[...]ying according to the material" and that the size in London would be a fraction less, especially in the length) 32 The upper limit quoted in 1803 appears to have been due to brickmakers making extra large bricks in order to avoid duty)33 The extra large bricks wer[...]laying; also the length had to be twice the width of the brick or else it could not be bonded properly, (for example in the case of English and Flemish bonds); and the weight could[...]d the thickness about half the width,135 (a third of the length). In 1803 "common" and "dressed" bricks were also distinguished for the purpose of imposing extra duty)36 This effectively stifled a[...]unted before burning and any failure could result in a spectacular loss of money) 37 Moulded bricks became too expensive and[...]tects and builders followed their example. In 1835, the duty on bricks was raised to five shill[...]d to the duty on common bricks to apply to bricks of all kinds in 1839. The general duty was seen as a boom to manufacturers who wished to produce bricks of moulded patterns. Little came of these hopes because moulded bricks were expensive to produce and any failures in experiments required duty)39 Despite the duty, the number of bricks produced increased dramatically between about 1820 and 1850. In 1821, duty was paid on 899,178,510; in 1840 the number had increased to 1,677,811,134; and in 1849 the figure had reached 1,800,000,000, producing a revenue of 600,000 pounds)40 In order to lessen the effect of the duty brickmakers appear to have made shortcuts in production, diminishing the quality of their bricks)41 The 1840s saw a great increase of interest in the invention of brickmaking machines. This interest even extended to members of the nobility, such as the Marquis of Tweedale,142 and the Earl of Lovelace)43 The approach of the Great Exhibition of 1851 may have had an influence on the |
| [...]ts and reports on hollow and polychromatic bricks in 1851 and the involvement of the Prince Consort seem to suggest that they had[...]The final blow to the brick duty came as a result of a meeting between the Board of Health and a deputy of men representing "various philanthropic, architectural and sanitary societies of London" on the 2nd March 1850. It was represented that the necessity of paying duty on spoiled bricks caused them to be used resulting in unsafe and unhealthy habitations; improvements to hollow bricks were stifled resulting in the continuation of damp and unhealthy homes, hospitals and public bu[...]the poor, etc. It was also noted that the bricks of Hamburg were free of duty and as a consequence were being exported to[...]at loss to potential income to Britain. The Board of Health made an immediate recommendation for the removal of the duty)44 The Act to repeal the brick du[...]and speculation that even the rectangular nature of the brick would be abandoned, practically nothing had come of it by 1857,146 though the following decades were[...]o brick sizes are quite rare for any period, some of the measurements of those mentioned in the various Acts have been presented opposite. Often dimensions are quoted in twentieth century secondary sources but in almost every case with little or no foundation can be found for them)47 Wilson mentioned that in England the size of bricks were determined by law, "and no man can ma[...]ittle more than a recommendation. For the purpose of the duty in 1784 and as a regulating factor for the quality of bricks, a minimum size was given of 8 t x 4 x 2t. In 1803, a maximum was given for green bricks (10 x 5 x 3) instead of a minimum, to deter people from avoiding duty by[...]ng blocks to avoid duty. Wilson, a little further in his account states that the standard London brick[...]the size required by the London Building Act of 1839,149 being 8-3/4 x 4-1/8 x 2t and of 1774,150 being 8-3/4 x 4 x 2t inches).[...] |
| [...]les (early 1840s), came from the same batch of bricks the smaller one was overburned[...] |
| [...]there were two other factors which were involved in determining the size of the brick apart from the mould, namely, the type of clay or clay mix used and the various temperature[...]. Measurements quoted after the abolition of the brick duty also tend to dispel any idea of a standard size. Tomlinson, who published in 1851, wrote that English bricks were "commonly of one form", 9 x 4i x 2i inches.1 51 (This size probably represents an average size of the 1840s and before.) An account published three[...]te that the width is exactly half the length.)153 In 1858 brickmakers from Birmingham and the Midlands[...]icks. It had been noted that some bricks produced in the area measured as much as 9-5/8 x 4-3/4 x 3i i[...]akers resolved to "firmly carry out the principle of making only one uniform size of brick",155 which seems to suggest that the word "restrict" was meant to denote an absolute size. The depth of three inches for the Midlands size was the thicke[...]regulation" size to that time and is more typical of the later Hoffman size.1 56 One source stated that the minimum size of a brick should be 8-7/8 x 4-5/16 x 2-5/8 inches a[...]4-7/8 x 2-11/16 inches.1 57 Knight, who published in 1878 wrote that the English "regulation" size was 8i x 4 x 2i inches.1 58 Brick sizes also differed in various localities. As seen above, the Midlands m[...]-11/16)59 Winser noted that the traditional brick of the north of England was 3 inches thick, whilst that of the south tended to 2-5/8 inches)60 As ca[...]ly was no absolute traditional or regulation size in either time or place. A regulation size would hay[...]lamp or Scotch kiln fired bricks anyway. Accounts of brick sizes should be viewed with caution, for example in one yearly publication, the same list was[...] |
| · SUMMARY OF BRICK SIZES MENTIONED IN THE TEXTa[...] |
| [...]uring the eighteenth century tended to be thinner in width and depth than those of the latter half of the nineteenth century. By 1851, the general size had only increased marginally from those of the century before. The source material after 185[...]a much more complex situation for the first half of the nineteenth century. Measurements taken of dated buildings covering the late eighteenth century and the early nineteenth century in New South Wales reveal just such a complex picture. If a similar survey was made in Britain, a similar picture might emerge. Accurate surveys of building materials were made in Britain for the benefit of architects, builders and engineers, one account was published in 1937)62 "Specification" listed 165 brick types made,163 each with one to four sizes of brick depths, a large percentage being traditiona[...]sand faced facing brick from Flintshire was made in the following thicJmesses; 2, 2i, 2-3/8, 2t, 2-5/8 and 2-7/8 inches)64 Stock brick developments in England after the 1870s are irrelevant to developments in the Sydney region and Australia in general. The last major impact on brickmakers which may have modernized aspects of the Antipodean traditions probably occurred during the 1850s with the great influx of immigrants and new ideas. The introduction of fully mechanized brick production in the Sydney region virtually wiped out the traditi[...]ransformation was largely due to the availability of money during the boom years of the 1880s and the almost universal use of stucco, which of course hid the brickwork.· The introduction of the Queen Anne style, later called the "Federatio[...]and Craft" school and Queen Anne revivals did so in Britain):165 instead, efforts were concentrated o[...]five and six pounds)66 Knight suggested a weight of about seven pounds or a little less)67 Various factors, of course, varied the weight of a brick, such as size, ingredients 168 and even the method of moulding. The slop moulding process was supposed to increase the weight of a brick by one pound)69 |
| 27 28 29 27-29. A selection of some of the more unusual frogs of Sydney and New South Wales (Warwick[...] |
| [...]xtent than those made by hand. The average weight of these bricks were around 7t pounds.1 70[...]Frogs, are indentations, or depressions, on one of the broad sides of a brick. In England, they were being produced from about 1690[...]g out a slot with a finger.1 71 The common method of forming a frog was to attach a rectangular piece of wood called a "kick" to the stock board. The frog[...]made by the striker (as this is done over the top of the mould, the kick up of the stock board being at the base). Cox noted that in England during the later eighteenth century, frog[...]unded corners, measuring approximately six inches in length, two and a half inches in width and a half to one inch in depth.1 7 2 The purpose of the frog was chiefly to form a key for the mortar[...]d lay. Other writers· believed that the creation of a frog hardened the core of the brick and counteracted a tendency to swell and secured the horizontal line of the edges.1 75 The frog probably assisted better over all burning as well. The advantages or otherwise of the frog were still being debated during the 1920[...]ime to make bricks with a hollow underneath".1 77 In New South Wales they are almost non existent befo[...]but are common from the 1850s onwards. Frog marks in New South Wales come in a myriad of shapes, rectangles, ovals, circles, hearts, diamonds, spades, clubs, miniature footprints, heel shapes etc., in all variations, sizes and even multiple fo[...] |
| [...], 34 32-34. 1820s-1840s County of Cumberland bricks. The first and the third bricks of 33 are of a later period (Warwick Gemmell Collection). |
| [...]Impressions, such as the name or initials of a brickmaker, were sometimes included on bricks. Sometimes the initials or name of a property or a property owner were marked on bri[...]eft. These impressions were placed on a broadside of the brick, most often in a fixed position, (the letters being fixed on the stock board or kick of the stockboard), but were sometimes stamped on after moulding which resulted in a varying position from brick to brick. In New South Wales and Tasmania during the 1820s and[...]The arrow varied a great deal but was most often in a fixed position. The broad arrow does not necess[...]ally found on bricks, these are mostly the result of careless handling. Only in rare cases were finger or thumb impressions used[...]should have a deliberate appearance, usually seen in rows on a,stretcher, side of a brick.1 79 Initials and names are often useful in dating if the history of a brickmaker, factory, landowner etc., is known. Machine made bricks in later years were sometimes advertised along with details of their various names or letters, especially in the case of fire bricks.1 80 Accidental impressions were also sometimes left on bricks which reveal aspects of the brickmaking process, such as impressions left by stacking the bricks in the hacks, uneven burning marks left by stacking or position in the kiln or clamp. Some bricks may accidentally record something of the flora and fauna of the area, for example; impressions left by stacking on the ground, leaving the outlines of plants; footprints of animals are sometimes found; etc. Some idea of the weather when the brick was formed may[...] |
| [...]ick Colour and Appearance Iron oxide found in most clays render the traditionally made stock bricks a reddish colour. Impurities, or the inclusion of certain minerals and organic material may modify the colour of the brick. The Scotch, updraught, kiln and especially clamp burning, produced a great variety of colours ranging from light to deep reds to glazed[...]se colours produced by vitrification. The colours in this instance depended on the position of the brick in the kiln, or actually the degree of heat at which brick was fired. The colours could be mOdified by intensity or length of firing181 but this was a risky business as the whole batch of bricks could be rendered useless by over or under firing. However, between the years of the brick tax, 1784 and 1850, very little experimentation occurred because any failure in the kiln was a loss of duty, the brick maker was required to pay duty on[...]ry could not be exploited to their full potential in colour because of the relatively "crude" methods of firing.1 83 As in New South Wales, the same method produced varieties of red and purple-blue vitified bricks. Timber tended to be the main fuel used in eighteenth century England but in Sydney and New South Wales it was almost universal until the 1850s (and in country areas up to the 1940s or 1950s). The use of timber as fuel tended to produce a high percentage of vitrified bricks, possibly because of the intensity of the fire in the flues and because of the production of potash in the burning.1 84 If special hues were required fo[...]pecially selected at the kiln. The switch to coal in nineteenth century Britain and large urban areas in Australia reduced the incidence of vitrified bricks.1 85 Thus the only colours available in eighteenth century England were reds and pur pIes , though a yellow brick had been developed in the London area toward the end of the century.1 86 In Sydney reds and purples would have been the prime[...]d after this period were spotted by the inclusion of some organic material and pur pIes became very ra[...]s began to be made by the 1870s. The introduction of patent kilns for common bricks had a bleaching result on the brick clay, but careful firing and control of air in a patent kiln could enhance the potential of the clay with calculated inclusions of special clays and minerals. In England, Robert Salmon in 1807 experimented with clay and sand proportions. The increasing proportions of sand above a proportion of one measure |
| [...]22 of sand to two or three of clay produced soft brick or poor colour.1 87 British brickmakers had a greater variety of clays and fuels than had brickmakers of the Sydney area. One authority who wrote in 1845, mentioned that bricks were made of, "clay, marl, and loam, in all their variety, with the different admixture of breeze, chalk, small coke, etc." 188 Clay there was basically silica and alumina with a small quantity of lime and "occasionally a magnesia and alkali". In colour the clays were red, yellow, blue, greenish[...]g fired but sand was needed to hold the particles of clay together. Chalk was added to sandy clay as a[...]reeze, or cinders 189 was needed as the particles of such a brick easily transmitted the heat of the kiln. "Malm", or "marl" bricks were made from a light clay with a natural proportion of limestone (or chalk)190 but sand and breeze neede[...]ighten the colour to an off-white. A mistake made in the proportions of any of the above materials could result in a useless product.1 91 As the 1845 writer explain[...]at that time, were poorly understood and the want of proper mixing or puddling, resulted in very imperfect bricks. Though the heavy brick dut[...]to experiment or spend too much time on any part of the brickmaking process. The late 1840s was a period of experimentation on a modest scale which led to mechanically controlled production resulting in the use of polychromatic brickwork from the late 1850s.1 92 Polychromatic brick work began to be seen during the 1870s in Sydney but was developed to a high degree in Melbourne between the 1870s and 1890s. The initia[...]ace with the manually produced brick but the bulk of the development of polychromatic brickwork in Australia relied on the development of machinery and special kilns.[...]inery made an enormous impact on brick production in Sydney during the 1880s, virtually wiping out the manual process within a decade. In Britain the introduction of machinery began at an earlier date but it did not displace the manual process suddenly, as in urban Australia. There were many traditional brickyards in urban British areas well into the 1930s an[...] |
| [...]that machinery had been applied to brickmaking in the mid-1850s.1 94 By 1874 Spons was pessimistic,[...]e at present at work.1 95 A complete study of brickmaking machines deserves the space of a large volume to deal with the subject adequately. As this study pertains to objects used in building, the exact method of production is important only to the extent that the method employed affects the end product. In the production of nails, it is important because these changed regularly over a long period of time, affecting the product at every change. With the production of bricks, there were about three or four basic types of machine principles, each of which produced an instantly recognizable object.[...]achines were so basic that some machines remained in production for over seventy years in some instances.1 96 Once the machine process is k[...]be known are the brick moulds used and the manner in which the bricks were fired. Almost nothing was r[...]provided with moulds producing any shape and size of brick and some machines could be converted to mak[...]pug mills and by 1840 was the most common machine in use.1 98 Later rollers, grinding pans and toothed rollers were used) 99 Very little is known of the early patents. One of the earliest which was not simply a press in which hand moulded bricks were re-pressed, was the Lyne and Stainford patent of 1825. This patent milled the clay and five moulds[...]but later machines were to develop the principle of pugging and brickmaking in one machine. However, machines of the 1820s and 1830s were little more than mechanized moulds. 201 By the end of the 1830s the first practical machines were being[...]ion that these machines were rather a consequence of the development of the tile, or drain tile, machines. Drain tiles an[...]g these machines. There was also a great interest in draining swamps from the 1820s to the 1850[...] |
| [...]24 such as Low's Elements of Practical Agriculture, illustrated the type of the tile most favoured which was a tile in the shape of a long barrel vaulted arch, a flat tile formed th[...]202 This Ainslie machine had a pug mill and a set of rollers to process the clay ready for moulding. 203 Low's mentioned in the 5th edition (1847) that the machine had been[...]ied".204 Earlier machines, such as Robert Beart's of 1833 or before, extruded slabs which were then given the barrel vault shape manually on a "horse". A number of brickyards and private individuals were using the Beart machines by the early 1840s. The Marquis of Tweeddale had advertised his patent tile machine[...]achine which could form "a complete draining tile in one operation".207 The Tweeddale Patent Drain Tile and Brick Company announced in 1843 that their attention had been drawn "to the great importance of extending it [the drain tile machine] to the making of bricks".208 Tweeddale simply converted the principle of the basic drain tile machine, working on the extr[...]thought necessary to use moulds for the formation of the article".209 Extrusio[...]aking Machinery The clay was extruded out of the Tweeddale machine, like toothpaste emerging out of a tube, the length and breadth of a brick but like a long slab. The slab was conver[...]"cut off" individually, judging by the appearance of the machine. One of the first, or perhaps the first wire cutting bric[...]a wire frame was demonstrated by a William Erving in 1841 but some clays were too resistant to[...] |
| [...]~ '-.:: 38. One of the early H. Clayton's Extrusion Machines[...] |
| [...]327). rr(lR~-8crtion of on(1 of Clnytnn nn(1 ('n.'s Cloy nntl Cltnl1c Wnsh[...] |
| [...]); Messrs E. Page and Co., (specializing at first in hand operated easily portable machines); Messrs S[...]chinist", was granted a patent, "for improvements in the manufacture of tiles, drain pipes, or tubes and bricks" on the 3[...]to an extrusion machine and probably a precursor of the large crushing, pug milling and brick cutting[...]as Works at Harrow Road London by the latter half of the 1840s. 215 At least one of Clayton's Atlas Works machines was on display at the Great Exhibition of 1851, which won a prize. An illustration of one of his "Brick, Tile and Pipe Machines" was published in the Exhibition's catalogue with details of improvements, made in screening clay.216 The machine was hand operated[...]extremely simple but could manufacture all kinds of drainage pipes and tiles, roofing and paving tiles, and hollow and solid bricks. An advertisement of 1857 mentioned that Clayton's brick, tile and pip[...]ould also make "bonded hollow bricks,,218 as used in the Model Houses for Prince Albert. 219 Messrs Ch[...]rick machines by Clayton at the French Exhibition of 1855. 220 By 1866, they were advertising "Clayton[...]nes had been judged the best brickmaking machines in the Exhibition of 1862. The machines were offered in "many sizes" to work by steam, water, animal as hand power combining crushing, pugging and moulding in the one machine. 221 Evidently their machines had[...]patented a "close drying house" for drying bricks in hacks,223 showing that Clayton was also interested in improving the accessories of brickmaking. By early 1873, Claytons were[...]d catalogues with prices, free by post. The range of products had expanded considerably, they o[...] |
| 50. Ainslie's continuous machine, "one of the earliest" used for pipe making (Spons'[...]slie's pipe making machine (D. Low, Elements of Practical Agriculture, 5th ed., 1847, p.263).
|
| [...]851, 1855, 1862, 1867 and 1871. Spon's Dictionary of Engineering of 1874,229 section on brick machines, read like a catalogue of Clayton's machines. The Clayton machine may easil[...]re cutting brick machine - the overall design of which changed very little. It is suspected that t[...]through gradual improvement and had the advantage of compressing brick clay with the inclusion of frogs, which the Clayton's machine could not do a[...]ytons did export to the Australian colonies, four of their hand lever presses (for re-pressing wire cut bricks) were operating at Petrie & Sons at Brisbane in 1887 230 and a tile and brickmaking machine (wire cutting), by 1882, at Esbanks at Lithgow.231 In fact many yards had wire cut brick machines as part of the process to make double-pressed facing bricks;[...]they rarely rate a mention as to the patent. One of these type machines was operating in the outskirts of Mudgee as late as the early 1970s. 232 Claytons seem to fade out during the 1880s; they are not listed in the British, Brady Official Post Office Directory[...]her "Brick and Tile Making Machine Manufacturers" of 1887. 233 As an indication of the changing times, Clay tons brought out a doubl[...]inslie's machines were known by the 1880s as "one of the earliest forms", at least in pipe making machinery, using the extrusion-wire m[...]235 but like many farmers, he had a keen interest in tile and brickmaking in the 1840s. 236 He patented a kiln with chambers in 1846 where the heat of one chamber would be passed on to the next, and so on. 231 This principle was taken up later in the century by others. By 1846 he was classified as a "Brick and Tile Manufacturer" of Middlesex and patented improvements in brick machinery. Although Ainslie's machi[...]ommended by such agricultural authorities as Low (in 1847).238 |
| [...]asily identifiable. As the bricks are not pressed in a mould they do not have frogs; drag marks may be found on both of the broad sides of wire cuts instead of one side as in hand moulded bricks. Some bricks, depending on the type of wire frame, may show drag marks at an angle to the rectangular lines of a brick (Clay tons, Page, Sharp and Bulmer etc.),[...]ly show drag marks running parallel to the length of a brick. In the USA many machines severed the bricks from the stream of clay, end to end, or at the header sides of the brick. 252 For double pressed facing bricks, wire cuts were often placed in a hand or mechanized press for extra compression[...]mould where clay was poured and stamped into it, in some cases plungers applied great pressure to the top of the mould and in the more advanced machines pressure was applied to both the top and bottom of a mould. As mentioned earlier, this class of machine was the first to be developed. The first[...]ed moulds where the clay was poured into a series of moulds. 253 In the 1825 patent of Messrs Lyne and Stainford, a series of five plungers mederately compressed the clay once[...]ricks appear to have cancelled out the advantages of mechanical production. Maintaining these machines was also a problem. The problem of drying had been partially solved by the borrowing of the extrusion technique used for making drain til[...]r lose shape as they emerged from the die opening of the machine. The early successes led to the predominance of extrusion wire cut brick machines, during the 1840s and 1850s. It had b~en recognized in 1843 that attmepts at mechanizing the brickmaking[...]ues. 255 There was little doubt about the success of the wire cut brick but its limitations wer[...] |
| 60. Mr Roberts of Falmouth. This invention had little conseq[...] |
| [...]g, they could not produce finished moulded bricks of various designs, (which were becoming so popular from about the time of the Great Exhibition of 1851). Messrs Lyne and Stainford's 1825 patent must have sustained interest in the moulding process as it appeared in all of Ure's editions from 1853 to 1878. 256 As with the later, 1835, patent of Edward Jones the clay descended into a series of moulds 257 but had the advantage of having a series of plungers to compact the clay. The theoretical result of the Lyne and Stainford patent was that the compression resulted in a strong, well-compacted, heavier and well formed[...]qualities which were desired but with a reduction in drying time, (which had resulted in great losses before stiff clay could be managed b[...]ents which moulded bricks but the most successful of these was that of R. Bradley, later known as Bradley and Craven.[...]Bradleyand Craven R. Bradley and Company of Wakefield, exhibited a brickmaking machine in the Great Exhibition of 1851 which could mould bricks "of various sizes and shapes".260 Although interest in hollow, perforated and variously shaped bricks had begun in ernest during the late 1840s, it was not until the repeal of the brick tax in 1850 that brickmakers could afford to experiment with the manufacture of special bricks. The fashion by 1851 was to exploi[...]ct or to improve moisture control and ventilation in brickwork. Brickmaking machines of the 1850s were almost invariably of the extrusion wire cut type. The bricks that thes[...]thpiece. Bricks for engineering purposes 264 were in high demand but it was found that the wire[...] |
| 61. Patent Brickmaking Machine of Messrs Bradley and Craven received a Silver Medal in 1856 and appeared in H. Chamberlain' Catalogue of 1859, p.20. This machine was the first kno[...] |
| [...]2. Dry clay machine still using the round table of the 1856 machine (Clark, 1862, fig.240).63. A later version of the above machine taken from an undated Br[...] |
| [...]adley and Craven were to become a name well known in brickmaking circles throughout the world.[...]he clay was forcibly pressed into moulds arranged in a circular revolving table, piston rods forced the bricks upwards out of their moulds. Depending on the clay and horse pow[...]rocess. By the late 1850s it was largely employed in the manufacture of fire and "metallic" bricks which could not be done with machines of the wire process. It was claimed that the stiff c[...]breeze, ashes etc., as was the traditional custom in London. The machine could also produce perforated bricks at a small extra cost of purchasing special moulds. 263 One of these machines at least had been sent to Australi[...]ssia and Holland. 264 The machine was illustrated in Ure's Cyclopedia between 1860 and 1878,265 and also Knight's (USA), publication of 1878. 266 A development of the above machine led to the creation of the "Dry-clay Brick-making Machine,,267 which was[...]8 With variations, this machine was the prototype of the great Bradley and Craven machines used all over the world by the last two decades of the nineteenth century and the first half of the twentieth century. The machine processed clay direct from the clay quarry without the admixture of water and after pulverization was delivered into a pair of moulds, part of a series of pairs arranged on a revolving circular table, the clay was then subjected to strong pressure by the work of pistons. Larger versions were available which could impart pressure on both the top and bottom of the brick, compacting the brick throughout. 269 Publications brought to the attention of engineers the virtues of the Bradley and Craven machines which coul[...] |
| [...]31 dry clay. The simplicity of parts and the strength of the machine were considered to be the main characteristics of the machine,270 which was a real consideration because breakdowns were common in brickmaking machines of the nineteenth century and complicated machines w[...]oduced accessories for the brickmaking trade. One of their "Clay Crushing Roller and Breaker" machines[...]hibition (Melbourne), 1888. They produced a range of these crushers so that difficult or stoney clays[...]. Without further information, little can be said of these machines. All the machines were variations of the last mentioned machine which appeared in Clark's catalogue of machinery displayed in the International Exhibition of 1862. The circular revolving table with the series of depressed moulds principle dated back to the 1856[...], except that the moulds were arranged vertically in relation to the centre point instead of lengthways along the perimeter. The 1862 machine had a central main gear in the centre, requiring a strong frame over the machine. By 1869 the "modern" type, familiar in later illustrations and surviving examples, had been developed as seen in their "No.1" and "No.2" machines. 27 3 Jud[...]time from the revolving table which had a series of single mould boxes. This machine was used for the "best class of pressed facing bricks. 275 It appears that this m[...]rey Chamberlain (agent and brick machine inventor of Kempsey, Worcester), Chamberlain'S brick presses[...]ciated with Bradley and Craven's277 machines. One of Bradley and Craven's "plastic brickmaking" machin[...]were sent out to a "Lloyd Taylor Esq., Australia" in 1878. 278 In all other respects the No.1 machine resembled the[...]. A No.1 was displayed at the Adelaide Exhibition of 1887. |
| [...]and No.2 machines were exported to many parts of Australia. (See No.66).
|
| [...]ular revolving table containing 12 double moulds. In 1878 a No.2 machine was despatched to "Lloyd CR"[...]at a time as the No.2 machine but the arrangement of the main gearing was different. This model may ha[...]els .. A report on Bradley and Craven's own works in 1890 mentioned that a No.3 had been at work for "upwards of 25 years", so the model appears to date to at lea[...]the 1880s and the last recorded machine was made in 1889. A No.3 brick machine was displayed at the Melbourne Exhibition in 1888, along with a "seven foot" Mill.280. The No.3 in basic outline and general principle appears to date, in type, to the early 1860s and was probably displayed in the 1862 International Exhibition, one was instal[...]ed that the No.1 and No.2 machines were developed in principle and basic outline by the close of the 1860s. 282 These two models were also at work by 1890 in the Roundwood Brick Works. At the Works a shale (as became the case in Sydney from the 1880s to the present time) was us[...]en and two others were associated with Mr Hoffman in the patent for the kiln. 283 Actually, the brickworks of Bradley and Craven were a prototype for many set[...]up Limited,284 have had representatives or agents in Australia since the Adelaide Exhibition of 1887 to the present day. The first representative was James Horsley Craven, son of the founder, John Craven. James H. Craven settled in Australia, selling new and secondhand brickmaking machinery until his death in 1935. 285 The business was purchased by G.M. Sewa[...]homas C. Fawcett. Fawcett and Craven amalgama,ted in 1972, thus bringing the descendant of the original Bradley and Craven agency back under the wing of Craven's.286 Bradley and Craven's machines[...]. The earliest was sent out before 1859 which was of the type first publicly displayed in 1856 |
| [...]33 and illustrated in 1859. 287 The bulk of their machines were sent out from 1878 onwards. 2[...], Mills were sent to the Queensport Brick Company in 1888, one of the mills had been bought by Hudson's Dinsmore Pottery Company around 1917 and was still in use in 1967. 291 The machines were popular at the major brickworks in Melbourne. By 1888 the Box Hill Brickworks had on[...]293 Partridge does not mention Bradley and Craven in his 1920s list of brick machines used in Sydney, so it appears that the dry press and wire[...]omas Fawcett Very little has been recorded of Thomas Fawcett's brickmaking machines. The absence of references to their brickmaking machines before the 1880s 295 seems to indicate that this line of machines was a late development in the company (which produced a fairly extensive range of all types of machinery). Thomas Constantine Fawcett's29[...]ehouse Engineering Works, Hunsley, leeds. Notices of patents were published in Australian journals of the 1880s but give few useful details, one was published in October 1886 297 announcing a patent granted; another one in July 1888 announcing "Improvements in machinery for making and drying bricks".298[...]ere introduced to Australia during the 1880s. Two of "Fawcett's latest patent brickmaking machines" were installed at the Band of Hope and Albion Mines, Victoria, said to be "the[...]o Alfred Cornwall's Works at Brunswick, Melbourne in 1886. |
| [...]down some fine brickmaking equipment - Fawcett's of Leeds". The machinery included a clay preparation machine. 300 Two of Fawcett's machines were for sale from a failed brickyard in Queensland in 1890. 301 Brittain's Brickworks, Queensland, had[...]rick machine at their works by 1899. 302 A number of Fawcett machines were also used in Sydney. One of the first was said to have been installed at the[...]ot listed by Partridge as a commonly used machine in Sydney by the 1920s. 305 Fawcett's agents[...]Victoria (Melbourne) and New Zealand. 306 A range of Fawcett's machines were featured in The Building and Engineering Journal of Australia and New ZeaJand of February and March, 1889. The article pointed out that many excellent types of brickmaking machinery were now available in Australia, including the "world renouned appliances of Messrs Bradley and Craven". Fawcett's machines we[...]utting machine, or those handmade, by compressing in a metal mould between two presses. It produced a dense brick with sharp arrises (and distinct frogs) in any shape by altering the mould, for example, bev[...]h the clay was deposited. The mound was contained in a revolving cylinder which compressed the brick a[...]g the bricks under enormous pressure. This method of brickmaking had "only been introduced comparative[...]ck machines and brick presses were also available in light and inexpensive machines operated by hand. These could be used in "shifting" brickyards and by country brick[...] |
| [...]Q Air tJIIinder for ~ f'all of' Bcrwlwm[...]XXV). 81. (Right) a simplified version in a housing (Spons' 1874, fig.1312). |
| [...]y employed, appear to have had moderate successes in Queensland and Victoria, as they had agents in Australia to the present day, although now known[...]ossible or useful for the present purpose, as few of these patents were taken up in Australia but these belong to another section.[...]mi-dry, process aimed at reducing the drying time of bricks and as ordinary brick clay required a quarter of its volume of water 314 the drying process was a lengthy one. T[...]y hazzards that could befall bricks as they dried in the hacks. Semi plastic bricks were generally for[...]315 This problem, plus the time consuming process of tempering and pugging, appears to have led inventors to sidestep these inconveniences by developing the idea of producing bricks without the benefit of water. Some of the semi-plastic machines discussed had developed[...]ed directly from the quarry without any admixture of water, such as Fawcett's "semi-plastic, or semi-d[...]d, dried, and pulverized to a grainy powder, none of the grains being larger than a pea 318 and then s[...]passing the powder through steam and compressing in metal moulds under great pressure. Some processes[...]aining sufficient moisture for the clay to adhere in the form of a brick when subjected to great pressure. Mr Prosser's "pressure brick" was one of the earliest inventions to explore the dry press principle, though Messrs Woodworth and Moore of Boston USA had their dry press machine brought to the attention of English readers in September of 1851. 319 The clay was ground to a fine powder in a slip kiln and in a dry state |
| [...]36 subjected to a heavy pressure of 250 tons in metal moulds. The brick was said to have been reduced to one third of the original thickness by the pressure and the re[...]d not display it for the International Exhibition of 1862. 321 By the Platt process, the clay was exca[...]on waggons and the contents tipped into a hopper' in which large pieces were reduced by two revolving screws. The clay passed through a drying cylinder five feet in diameter and 35 feet long and was blasted with ho[...]22 The powder was compressed under great pressure in four moulds, twice to the top and underside of the brick, forming bricks which could be delivere[...]The bricks were slow to overcome the prejudices of "many architects and others" even by the late 1880s, despite tests to prove them equal in strength to bricks made by other methods.3 24[...]and publications like Spons' republished accounts of the process. The process, as described in 1874, had not been modified; the fine powder in brick press was subjected to heavy blows of one ton, the pistons working from above and below. The faces of the mould were lined in case-hardened wrought iron plates and secured by[...]dry process bricks were not particularly favoured in Britain but once introduced to Sydney it became t[...]n ironed out. Platt machines were still operating in many Sydney brickworks until very recently.326 |
| [...](Clark, 1862, plate XXV) 85. (Right) plan of platt's dry press Machine (Spons, 18[...] |
| [...]smantled at Gibson's Brickworks at Gunnedah early in the 1960s. 327 The Platt dry press process seemed[...]s to have been installed at the Surry Hills works of Messrs Goodlet and Smith in the late 1870s 328 and early 1880s and another one was installed at their Waterloo Works. Two of Platt's machines were set up at the Carrington St[...]chines were installed at the Standsure Brickworks in 1886. 330 Gore Hill Brickworks had one or two Pla[...]report stated that there was one.3 32 An account of the works in 1891 stated that they had a Platt as well as a Br[...]to have used a Platt machine,334 and several were in use at the State Brickworks. 335 The history of the Platt machine in Sydney is quite interesting. As mentioned previou[...]chine. Goodlet and Smith worked the Platt machine in conjunction with a Hoffman kiln and the success of this arrangement led them to erect another such p[...]an the above incidental references would suggest. In support of this, Platt machines were the most commonly quoted of Sydney machines since the 1880s and the Platt brand headed to the top of the list published by Partridge in the late 1920s and is constantly referred to thro[...]ne, "was considered to be the best by most people in the trade", referring to the 1880s. The Davis mac[...]e which, from the same clay, made bricks superior in texture and density to that of the Platt machine. The Blanks machine had some of its working parts below the floor which led mecha[...]ain. By the late 1920s machines being used in Sydney had barely changed since the 1880s,[...] |
| [...]brickmakers were discarding their Platt machines in favour of the other brands, while, curiously others were do[...]ieved that the trouble was common to all machines in that they had "sliding ch angers and cam shafts" to fill the moulds, and proposed an improvement of his own. The Partridge machine was suited for ele[...]orate milling and drying apparatus as illustrated in Clark and Spons. Usually, grinding pans were purchased separately for the preparation of the clay and many local and overseas engineering works produced them. A list of some of the parts of a Platt machine may help in understanding how such a machine worked. The following represent the "working parts" of a Platt machine: 2 large cam sh[...]g scraper Those noted with an asterisk, 16 in number, were classified as "oiling parts", 30 were classified as "wearing parts".340 Full descriptions of the working parts may be found in the accounts of Clark 341 and Spons. 342 The most important part from an archaeologist's point of view would be the mould and the pressure applied resulting in the density and weight. The sliding chargers, or[...]plied pressure to the upper and lower broad sides of the bricks. The mould itself had four sides known[...]d needed to be replaced from time to time because of wear. The clay was further compressed by c[...] |
| [...]39 The distinctive qualities of the bricks are to be found on the upper and lower[...]ng frog and pin, or screw, marks. As for the size of the brick, the depth was most easily adjusted, by[...]moulded bricks could be made. 343 An illustration of a machine mould, though not of Platt make, may be found in Spons. 344 William and John Kennedy Kennedy's, of Whitehall road, New Wortly, Leeds,345 were a little known company of brick and tile machine manufacturers. The earliest machines, appear to have been set up on the ground floor of a building at the Lithgow Valley Colliery during[...]Kennedy's "dry pressing" brick machines, "pioneer of its kind in the colony". 346 Each machine turned out two bric[...]as a "semi dry" machine, it was selected because of a saving in horsepower in that the sliding charger only travelled half the distance as that in the Platt machine. As the charger pushed the bric[...]amaged on their face, rather than their ends - as in the Platt machines. 348 A Queensland brick plant consisting of two Fawcett brick plants and one Kennedy's brick[...]s, rails, wire, piping etc., was offered for sale in 1890 by a Sydney agent. 349 The damage frequently done to the face of bricks made by the Kennedy machine probably led to their disuse by the close of the nineteenth century.[...]t the Albert Works, Preston, Lancashire, were one of the first machines to be used in the Sydney area. This machine was actually |
| [...]40 in drain pipe making machine and was set up in Mr Holroyd's Sherwood Brick and Tile Company during the 1860s. 350 One of Whitehead's "new" machines for making and pressing bricks was displayed at the Great Exhibition in 1851 along with a couple of drain pipe and tile machines. 351 Apart fr[...]ved 14 prizes from the Royal Agricultural Society of England and prizes from the Royal Agricultural Societies of Ireland and North Germany and the State Show at Richmond Virginia, USA in 1893. Prize medals were also won at the following[...]55, 1856, 1862, 1874, 1877 as well as exhibitions in Amsterdam, Rotterdam and Lille. 352 A "new model" brick-making machine, "the first of the kind ever imported into this Colony" was installed in the Brick and Tile Works of the Lithgow Valley Coal Company. The machine was[...]ess" or "semi-plastic" processes. 353 Some of Whiteheads movable brick cutting machines were illustrated in Bourry after the turn of the century suggesting a long continued success.[...]ic dust single brick machine".355 Little is known of this company but it was most likely established by the late nineteenth century as one of their "Nuneaton" presses appeared in Bourry's work,356 (used for providing a better fi[...]means). There were many companies engaged in the manufacture of brickmaking machines, as can be seen by perousing British trade directories. A number of companies were also engaged in this manufacture, prinCipally in Sydney and Melbourne but these shall be de[...] |
| [...]American Machinery Machinery of American manufacture were also imported into New South Wales,357 and other fronts of Australia. "Dry clay" machines in the USA, were considered suitable for but a small proportion of clays and best suited for pressed bricks for the fronts of buildings. 358 The American machines by 1892 had[...]d the process because there were often complaints of lack of uniformity in the density of the brick and that after baking they were often "open and weak". This was largely due to the failure in processing the clay properly.359 Most authorities[...]he wire cutting extrusion machines were generally of the vertical pug mill type. 361 The Chambers' brick machine, produced by Messrs Chamber Bradley and Company of Philadelphia, Pennsylvania was one such machine b[...]hby, Ohio. 363 One thing which these machines had in common was that the extrusion came in head-first sections and the bricks were severed a[...]. Brick moulding machines were generally of a type consisting of vertically revolving periphery circular wheels 36[...]ied by the drag marks left on the heads, or ends, of the brick (rather than on the broad sides of bricks). R&-Pressing Machines In most cases these were simple constructions which[...]hese machines were used to improve the appearance of bricks, generally intended for the fronts or exteriors of buildings, hence the name, facing bricks. The dies of these machines were sometimes arranged so[...] |
| [...]42 An early type of hand powered brick re-press, commonly used, was illustrated in Bourry.366 The early hand powered re-press machines were operated by a lever and remained popular because of their simplicity and portability right into the e[...]l steam powered press was able to re-press bricks of any pattern. 372[...]he stone crushing machinery was mostly the result of developments made for mining purposes. The most c[...]d for reducing very firm clays and hard materials in the clay. The wrought iron pans were provided wit[...]d Chilian mill. 375 Edge runner mills were useful in all branches of the clay industry and were made by a number of engineering and brickmaking machinery companies,[...]mbine and work the clay and water, after crushing in the pan mill or roller mill. 378 These mixers wer[...]ing machine did not have its own pug mill as part of the apparatus. Some machines combined two processes in one, such as Bradley and Craven's "Clay Crushing[...]9 Boilers and steam engines were also used in most large brickworks of the late nineteenth century onwards but as[...] |
| [...]or box, or rectangular kiln and the various types of clamps are traditionally associated with the manual processes of brickmaking. However, it is rarely realized that[...]Staffordshire, ~ircular, or cupola, kiln was used in the Staffordshire area. 380 It was a domed circular kiln with a series of fire holes along the base of the walls and a hole cut at the top of the kiln. Such a kiln burned intermittently as th[...]ned efficiently at a high temperature. The number of bricks which could be burned in such a kiln were restricted to about 8-9,000 bric[...]he flue area, which was subjected to the vagaries of windy weather. To combat the dangerous acceleration of burning by draughts a low wall was built around t[...]re often used for firing pottery.381 Another type of sophisticated kiln was the Essex, or Suffolk, kil[...]as the basis for improvements made to the burning of bricks up to the 1860s. 384 The updraught kilns, although wasteful of fuel and labour, produced bricks of a good colour. The early patent notices rarely provide much information on even the basic principles of a new invention; for example, William Ridgway of Northwood, Staffordshire applied for his patent in August 1842: "a new method of conveying and distributing head in ovens [kilns] used by manufacturers of china, earthenware, brick, tile, and quarry makers".3 85 One of the earliest inventions which was a precursor to[...]Ainslie's "Brick Burning Kiln" details published in 1846. The kiln was composed of various compartments where the head of the first was passed into the next and so on. It was claimed that when the bricks of the first chamber were burned, the bricks[...] |
| 97. Scotch kiln ("The Kiln" Lionel Lindsay etching, Art in Australia, September 1925).98. Section of a three flue scotch kiln with elaborate ro[...] |
| [...]nother advance was the downdraught kiln. The heat of the fire was drawn up from the base of the kiln in cavities in the wall and then decended over the bricks and down through perforations in the floor of the kiln, drawn by the draught via the flue conne[...]or firing pottery and were later extended for use in burning bricks. A combination of several previous ideas was united by the Austrian[...]basic advantage was that the heat from the firing of one chamber was used to ignite the lot, and the h[...]firing utilizing all the heat produced resulting in a considerably saving in fuel. The use of coal to burn bricks had been in vogue for some time and patents were taken out to improve the use of coal. 387 The Hoffman kiln used coal but it was n[...]advantage. 388 The coal was fed through apertures in the roof of each chamber, the vertical shafts, or fire holes, channelling the fuel in to the skilfully arranged green bricks below. 389[...]adjusting the plug (which was attached to the end of a pulley) and operated from the roof of the kiln. The flues leading from the chambers to the plug could be set at the top or the base of the chambers of the tunnel, depending on whether an updraught or[...]an kiln to another and these were fully described in many books and articles. 393 One authority[...]at Hoffman kilns were first introduced to Britain in 1856 394 and others point to 1859,395 or "after" 1858. 396 A patent notice appeared in The Building News in January 1860 which announced the "foreign" patent of F. Hoffman and A. Licht for, "a circular continuo[...]only one associated with the kiln as Albert Licht of Danzig was included in the patent notice as well in a six months protection notice published a week later.3 97 John Craven (of Bradley and Craven) "and two other gentlemen were associated with Mr Hoffman in the patent for the kiln,,;398 or so a later |
| [...]\ 101. Original shape of the Hoffman Kiln (Australian National Clay,[...]e detailed illustrations showing the changes in the Hoffman Kiln as existed in Sydney during the 1880s and 1890s were not ready for the printing of this work.
|
| [...]roduce a variant with the chimney on the very end of the kiln. The chamber was in one long length, along which the fire burned prog[...]for the Hoffman kiln.400 The circular arrangement of the kiln perfectly suited a continuous kiln of 12 chambers and was considered a good compact form for the average large brickyard, even after the turn of the century.401 The first Hoffman kiln built in Britain was built at Bradley and Craven's Roundwo[...]g and Pressing Machine". The machine by the close of the 1880s had worked for 25 years,404 but the kil[...]e "Grand Prize" at the Paris Universal Exhibition of 1867 which incidently had the largest numbers of visitors to that time, boasting 10-million visitors. 406 The circular kiln was restricted in size and some problems were encountered because of en even temperature distribution due to the circular shape. In 1870, Hoffman introduced an important modificatio[...]increasing it lengthwise, thus it because oblong in shape. 407 Although the new kiln could be extende[...]e fires burning at one time (for the fast burning of bricks) in order to make it economical. The only real restriction was the capacity and drawing power of the central chimney.408 The Hoffman patent kiln was advertised in 1873, "for burning Bricks, Tiles, Pottery, Lime, Cement, and Roast Ores at a saving of 2/3rds of the fuel" and interested people were invited to apply to see it work. 409 After 1870 the shape of the kiln was once more modified. The kiln shape was changed to a rectangle with two parallel sets of chambers united by a flue at each end, instead of two semi circular tunnels, as in the 1870 patent. The chimney was generally placed[...]rm was the most commonly used by the first decade of the twentieth century in Britain. 411 With further |
| [...]o the present time, especially for the firing of fire bricks and other refractory goods. 412[...]nd he made sure that his patent was protected in as many places as was necessary. The circular kiln was patented in New South Wales on 01:07:1867. 413 Another patent[...]ways" on 11:06:1885. 414 The erection of the first Hoffman kiln in Australia took place at the Hoffman Patent Steam Brick Company, Brunswick, Melbourne in 1870. 415 During the decade following many of the leading brickmakers installed such a kiln, such as at Alfred Cornwall's Brickworks at Brunswick in 1886. 416 The South Brunswick Brick Company h[...]ed Hoffman by 1894. 417 The first to be installed in Queensland was at the Albion Pottery Works in 1888, serving the bricks from two semi plastic machines. 418 Early in 1889, one was contemplated for the Momington Brick, Tile, Pipe and Freestone Quarry Company in Tasmania. 419 The first Hoffman kiln in New South Wales was erected at Messrs Goodlet[...]ey, by the late 1870s. 420 This kiln remained in operation until about the early 1920s. Another wa[...]roduced by a Mr Gurney which moved the bricks in trucks through the kiln by a tram way set-up. The first two kilns were set up in Waterloo and Newtown but proved a failure which resulted in a reversion to the Hoffman kiln.422 By 1893 Hoffman kilns were very common, the majority of large Sydney brickworks having them or one on a s[...]pecifically mentioned. 423 One had been completed in June 1888 at the Gore Hill Brickworks and was[...]the Hoffman kiln for a few years at the turn of the century but had little advantage over the Hof[...]the twentieth century427 and several were still in operation until the early 1980s. Hoffman kilns, built in Sydney up to the 1920s, commonly had chambers 16-[...]bricks per foot running. The chief criticism of Hoffman kilns was that the smoke flues were placed in the centre of the kiln above the level of the chamber floor which tended to draw away the heat of the wicket walls and had difficulty in carrying away vapour. 428 |
| 103. A typical mid 1920s Brick Works (M.W. White, Art in Australia, March 1925).
|
| [...]r common bricks which could be too costly to burn in intermittent kilns. 429 Salt glazed ware, blue engineering and most silica bricks could not be burned in the large continuous operation kilns. 430 The late nineteenth century kilns had problems in carrying off the steam when the bricks were being[...]bricks were excluded from the large kilns because of the inevitable discolouration. 432 James Nangle complained during the early 1890s that bricks burned in the Hoffman or similar patent kilns were pale and of a most uninviting colour and that if the same bricks had been burned in the old type kilns they would burn to a strong re[...]t the pale colour was due to the bleaching action of the acidic fumes of the closed chambers and that there was not sufficient oxygen for the oxidization of the iron in the brick to take place. 434 This did not greatly matter as the vast majority of buildings from the late 1870s to the early 1880s[...]rarely seen except perhaps at the sides and back of a building. 435 A reaction to this had been seriously under way since the late 1880s with the promotion of the "Queen Anne,,436 style and was common by the[...]me more vocal as the 1890s progressed, one writer in 1891 hoped that the interest in polychromatic fabrication would, "terminate the gruesom reign of direly dismal mud-hued stucco that so disfigures the potentially beautiful citis of Australia".437 There were many other patent kilns promoted in Britain, such as Maraud's patent brick kiln,438 but these had little impact in Australia. Shaped and Special Bricks As most categories of shaped or special bricks may be produced by a variety of means, it was thought best to include this section at the close of the discussion of hand and machine made bricks and kilns. The limitations imposed on the shape and size of bricks by the brick duty had been recognized for[...]early 1840s, complaints were being aired publicly in such journals as The Builder. 439 Experimentation[...]were successful or not. Shortcuts had been taken in the manufacture of bricks in order |
| [...]48 to mitigate the effects of the brick duty, resulting in a very poor product. The prevailing fashion for stuccoed buildings in Britain at least hid the inferior bricks produced[...]coed building had began to change, the "New Style of Architecture" proclaimed that it preferred brickw[...]d that the poor quality bricks encouraged the use of stucco: I maintain, that to the use of cement as a decorative feature must be attributed the defective and unworkmanlike brickwork of the present age. I look upon every cement-fr[...]ng as a trick and a cheat • . • . It is, in fact, a downright forgery and a lie!442 Ar[...]rusion method, the process was largely an outcome of the development of the pipe and tile machines of the 1830s and 1840s, especially taking after othe[...]al process. It was claimed that the making of hollow bricks could be traced back to the "remote[...]t for hollow bricks was granted to Benford Denton in 1812. These "tubical bricks" were used to convey[...]cts. The invention seemed to have no consequence. In 1822 a palace was built in Berlin of hollow bricks. Accounts of hollow bricks in Russia were published in 1827. A German language account by V. Packh published in the 1820s gave the French the credit of inventing the hollow brick (used in the harbour of Toulon) and samples were noted in 1825 by V. Packh. Bricks with isometrical project[...]gitudinal perforations for vaulting were patented in Vienna in 1841. The writer believed that the English[...] |
| [...]liest patent with a definite consequence was that of M. Collas who obtained a patent in France in 1842 for making bricks with two longitudinal perforations. The mechanical means of production, however, was not as well formulated as the 1845 patent by Robert Beart and nothing of practical consequence emerged. The patent, however, was taken up in principle by Messrs Borie, Paris, France, possibly via Beart's patent which had been fully described in 1848 and lodged in libraries in Paris. Some problems emerged resulting in some litigation by Borie against two French manuf[...]'s hollow brick machines at the French Exhibition in 1855 (on the Beart principle).446 In 1845 Robert Beart, of Godmanchester, Huntingdonshire, obtained a patent[...]e market with them. 447 Beart had long been known in the brick and tile trade, as he had marketed his[...]n machines were displayed at the Great Exhibition of 1851; one machine combined grinding, screening an[...]449 Medals, however, were awarded to Messrs Borie in 1851 and 1854 despite the fact that he had borrow[...]es were said to be "the most generally employed", of "the most universally used", "die machine for per[...]perforated bricks were said to reduce the weight of the brick by one fifth. 452 The bricks were manufactured by Beart of gault clay at Huntingdon in 1852 had 24 holes. At Beart's works at Arlesey, it was found that the number of perforations, or holes, had been reduced to 21 by the 1870s. 453 Beart's name was well known in agricultural circles for his knowledge of drainage 454 and in the brick and tile trade, having even experimented in tunnel drying chambers. 455 Beart's name is constantly found in publications from the 1830s to the 1870s.[...] |
| [...]50 In 1846 three patents were taken out, by a Mr Frankl[...]nother gentleman, the latter was for the purposes of heating, ventilation and drainage. 458 These purp[...]the brick duty as an argument for healthy housing in 1850. The 1849-1851 period saw a great deal of interest in hollow bricks. Robert Rawlinson was very dominant during this period and contributed a number of articles on the topic. 459 The bricks discussed by this time were hollow, in some cases, to the extent of four fifths less than an ordinary brick and were[...]tucco. The light weight construction and the ease in moulding, drying and burning was considered a gre[...]ts, chimneys, copings etc. 462 Beedle and Rodgers of Wokingham, Berkshire, patented ventilating bricks of an "H" shape with the holes forming a semi cylind[...]ate inside the wall. The bricks took up the space of two normal sized bricks and as the patent dated t[...]s, it was promoted to save half on the usual cost of brick duty.463 These bricks were shown in greater detail in Knight's work of many years lated. 464 illustrations of the moulds used may be found in Bourry for the extrusion type machine. 465 Mr H. Roberts of Falmouth had patented 466 a rich range of "bonded" hollow bricks, these were used in Price Albert's Model Houses for the working class[...]and other specialized forms were also illustrated in Knight's Dictionary.468 Various clays could be us[...]om the Buxley Works near Esher; the glazed bricks of a grey tint were made by a Mr Seagar of Vauxhall from a clay from the north of Devon; and the light coloured glazed bricks were[...]Clayton machine could produce perforated bricks. In an 1851 advertisement it was claimed that the hol[...]Bonded Hollow Chimney Bricks" for flues were used in the |
| [...]ialize. The picture painted by the o.dd sentences in articles and advertisements may have painted an o[...]the patent o.f H. Ro.berts, and The Building News in 1857 co.ncluded that, "fro.m that day to. the pre[...]bricks and had the advice been taken o.f a writer in 1851, these bricks wo.uld have been the perfect d[...]rickmakers wo.uld put the date o.f the year in the bo.tto.m o.f their mo.ulds, each brick, to. the remo.test epo.ch in the New Wo.rld, wo.uld be an unerring chro.nicle[...]The use o.f stucco. reached a high po.int in Britain during the 1840s, as no.ted befo.re. Architects such as Nash and Wyatt had pro.mo.ted it in many o.f their impo.rtant co.nstructio.ns as a wa[...]erns and mo.ulds".478 The repeal o.f the duty did in fact stimulate the mo.ulded brick trade bu[...] |
| [...]52 Anne" style and the Arts and Crafts movement, developed by such men as Rus[...]ed bricks had been used on and off since the time of Elizabeth I but declined to virtually nothing after the imposition of duty and an especially high duty on "fancy" brick[...]There are few specific references to the types of moulded and ornamental bricks as the shapes used[...], bullnosed etc.), though patterns on the surface of bricks, as with ornamental tiles such as Mintons,[...]xtended the tile making principles to the forming of ornamental bricks. 481 These bricks, however, wer[...]ick Works at Rugby by 1858 produced white bricks "of almost any design" by machinery.482 Many machines were able to produce bricks of various shapes. The most common machines were the re-pressing machines such as those of Clayton's483 and Fawcett's484 but any moulding ma[...]dies to produce any shaped brick. An illustration of a Fawcett machine displays the common range of such bricks. 485 Bourry illustrates a range "fancy" bricks both of the shaped and fancy impression types 486 and an[...]Glazed and Coloured Bricks Up to the end of the eighteenth century the only colours available were due to differential burning in kilns and clamps, producing a variety of pale to deep reds and partially vitrified purple[...]ot change its colour when burned but was too pure in alumina to be used for making bricks. 490 By the seco |